The creation movement of products:
CZPT decoiler→ feeding→flatten→cutting→roll forming→output table
Feeding-flatten-pre-chopping-forming station
Feeding
Adjustable center of the forming rollers and of enough size to prevent lateral movement of the strip on its entry to flattener.
Feeding kind: adjustable
Feeding width assortment:700-900mm:seven-hundred-900mm
Entrance and guide roller: diameter is ¢65mm, materials is SAE1045, HRC48-52° surface area with chrome
Flattener
The quantity of leveler rolls have to be prepared in accordance to thickness 2.0mm to 5.0mm.
Flattener roller: higher is 3 rollers, down is 4 stations(total is seven rollers)
Flattener roller material: SAE 1045 thermal treatment method hardness 48-52 HRC.
Diameter of flattener shaft: ¢95mm, material is ASTM52100, hardening and tempering
Pre-cutting
Cutting kind: hydraulic, connect with the punching hydraulic unit
Chopping electricity by hydraulic, seven.5KW AC motor
CZPT operating strain: 16-20Mpa
Cutting prior to forming: Cut the sheet just before roll forming to needed length
Feeding of the final lower profile from the gear: automated if the length of the very last profile is not considerably less than 2000 mm
Profile transversal cutting unit units permitting to lower the bent profile without having harming the metal coating and to guarantee a clean minimize
Chopping movement: The roll forming component is NON-stop when reducing
Material of blade:Cr12 with warmth remedy
Length measuring: CZPT encoder duration measuring, brand name: Omron
Tolerance of duration: +/- one.5mm every piece finish product
Forming Section
Content of the profile: very hot rolling content, 195-235Mpa GI or steel
Thickness range: 2.-five.0mm
Highest generation velocity: not significantly less than ten meters for each minute (for non-perforated profiles, excluding reducing)
Major motor energy:22kw, AC motor, motor inside of of principal machine
CZPT Voltage, Frequency, Stage: 380 V, 50 Hz, 3Phase
Roll station: nine stations
Roller substance:ASTM52100 chrome plated surface with hardness fifty eight-62 diploma ,CNC,
Shaft diameter: ¢100mm materials: SAE1045 with quenching and tempering
Transmission: by gear box for each and every station
Roll former has leveling bolts in the foundation for alter the leveling
CZPT foundation frame adopt H beam welding metal
Modify the dimension: handbook change device when modify profile, modify the bottom width of the profile is in automated
In the major roll forming equipment have one button for urgency cease if take place any malfunction.
CZPT adopt iron cast as station to make machine in strong
To keep away from accidents, all of generate component adopt defend protect
CZPT station
CZPT energy: 7.5kw
Doing work pressure: sixteen-20Mpa adjustable
Solenoid valve: one group (one for pre-chopping and 2 for punching)
CZPT oil: 46# hydraulic oil