Large performance computerized metal drum/barrel production line
I. Uncooked materials usage/manufacturing capability
| Plate thickness (mm) | Finihed drums (pcs/T) | Manufacturing capability (kg/personal computer) | |
| one.two | 41 | 21.5 | |
| one.0B | Up and base covers one.two | forty seven | 19 |
| Drum human body 1. | |||
| 1. | fifty | eighteen | |
| .9B | Up and bottom handles 1. | 54 | 16.eight |
| Drum physique .9 | |||
| .9 | fifty six | sixteen.two | |
| .8 | 97 | ten.28 | |
II. CZPT steel drum producing services
A. Front part tools
1. Decolier
2. CZPT Up-coiling system
three. CZPT supporter
4. Aspect deviation rectifying device
five. Sizing & flattening equipment
6. Slicing equipment – for drum entire body
seven. Reducing device – for waste sheet
eight. Arch shape guiding unit
9. Stacking automobile
10. CZPT technique
eleven. CZPTtric management system
12. Prime & Base go over conveyor unit
one.CZPT Up-Coiling Device
a) Up-Coiling Assist System is for storing metal coil and facillitate Content Feed Trolley for offering substance.
b) Materials Feed Trolley is employed for carry steel coil.. It is operated with hydraulic technique to press cylinder for
reciprocating linear movement and gear box to provide metal coil in parallel to the centre of uncoiling unit so as to
assure the correcting.
two.Decoiler & CZPT Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-one.2mm
c)Motor electricity: 5.0KW
d)Uncoiler capability: 10t
e)Within diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)CZPT dimensions: 3900x1500x1940(mm), Complete fat: 5T
3.Sizing &Flattening CZPT
Short introduction:7 rollers doing work,servo automated sizing,worm and equipment alter the leveled plate thickness.
Purpose:The clearances of up and down rollers can be modified by the upper hand-wheel while determine can be shown by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Principal technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.six-one.2(mm)
4. Chopping CZPT
Function: Minimize the leveled steel plate into drum entire body.
Primary technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Slicing capacity:≤20 times/min
e)CZPT dimension:1800x950x1500(mm),Total bodyweight: 3T
5.CZPT Station
Perform:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make certain stably operating.
Principal technics:
a)Motor electrical power:7.5KW
b)CZPT measurement:800x800x1500(mm),Complete weight: .5T
6.CZPTtric Control Method
Function: Manage the decoiler,flattening machine and other front area equipments doing work.
B. Protect gear
1. Leading & Bottom cover mould
two. Double locking mould
3. 63T pressing machine
four. 160T urgent machine
five. Pre-coiling & Gluing machine
1. Leading & Bottom cover mould
Brief introduction:Geared up with two sets of 160T urgent equipment
Operate: Punching the bottom protect
Main technics:
a)Motor electrical power:18.5KW
b)Doing work capability:five-26 pcs/min
c)CZPT size:2185x1420x3070(mm),Whole bodyweight: fourteen.5T
two.Drum Injection CZPT
Quick introduction: Equipped with one particular set of 63T pressing device
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
CZPT size: 710x480x300(mm)
Total weight: .5T
Double locking mould: lock oil filler and breathable mouth of the bottom go over.
CZPT measurement: 710x480x300(mm)
Total weight: .5T
Major technics:
a)Motor electricity: 11KW
b)CZPT dimensions :1800x1232x2550(mm)
c)Overall fat: five.5T
three.Pre-Coiling & Gluing CZPT
Quick introduction: Pre-coiling equipment for the bottom include, cylinder drive the cam to operate, automatic glue- spaying method.It has rewards of security,stablity, smooth edging.
Main technics:
a)CZPT dimension:1600x1400x1350(mm)
b)Whole weight: four.5T
C. Center part gear
one. Stacking desk
2. Circle-rolling equipment
3. Seam welding equipment
4. Edging & Beading machine
five. Corrugation (W Rib) equipment
six. Edge-curling equipment
7. Convey device
8. CZPTtric handle technique
nine. Leakage checking equipment
one.Circle-rolling CZPT
Quick introduction:three rollers working.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.six-one.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)CZPT dimensions:2200x750x1300(mm),Whole weight: 1.5T
two.Seaming CZPT(BH-a hundred and fifty-5Z)
Quick instruction:This automated seaming machine dismisses the spot welding approach,it is our newly developed drum seaming machine.All of components adopts domestic outstanding uncooked material,cupreous welding rollers.
Principal technics:
a)Welding CZPT potential:150KVA
b)Driving sort: pneumatic
c)Present: alternating present
d)Frequency variety: substantial frequency
e)Doing work idea : contravariant
3.Edging&Beading CZPT
Short introduction:managed by PLC,hydraulic drive
Primary technics:
a)Beading height:≤14mm
b)Drum height:894-905(mm)
c)CZPT method stress:8Mpa
d)Air force:.1Mpa
e)CZPT size:3700x700x1600(mm),Complete excess weight: 5T
CZPT Station:
Primary technics:
a) CZPT measurement: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) CZPT
Short introduction:managed by PLC,hydraulic generate
Principal technics:
a)Corrugating height:≤3mm
b)W rib peak:≤9mm
c)Drum top:884-895(mm)
d)W rib place:280mm
e)Motor electricity:11KW
f)CZPT measurement:4500x650x2100(mm),Whole weight: 7T
CZPT station:
a)CZPT dimension:1800x860x1700(mm)
b)Total fat: 1T
c)Motor energy: seven.5KW
5.Edge-Curling CZPT
Short introduction:controlled by PLC,hydraulic drive,7 levels edge curling.
Principal technics:
a)Drum peak:886-897(mm)
b)Motor electricity:45KW
c)CZPT dimension:4800x1300x2200(mm),Whole bodyweight: 13T
CZPT station:
a)CZPT dimensions:1800x860x1700(mm)
b)Whole weight: 1T
c)Motor electricity: seven.5KW
six. Leakage Checking CZPT
Brief introduction:Manual/automatic control,pneuma lock.
Principal technics:
a)Examining drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Strain:.03Mpa
d) CZPT dimensions:2530x700x1100(mm),Total bodyweight: 2T
seven.Multi-part Convey Unit
Quick introduction:Express the drum physique to be edged,beaded,Corrugated W rib bolstered and sealed bottom protect with PLC controlling.
Main technics:
a) Motor electricity:four.0KW
b) CZPT dimension:11000x2100x1000(mm)
c) Complete bodyweight: 3T
D. Rear part products
1. Front part trans-line
two. Degreasing & Phosphorization room
3. Washing & Drying place
4. Overturn gear
five. Painting place
6. Entrance drum-separation device
7. Drying area soon after painting
8. Bck drum separation device
nine. Air cooling program
ten. Rear section trans-line
11. CZPTtric control technique
one. Degreasing & Phosphorization Space
Limited introduction: This component is employed to transportation the drums,controlled by PLC, adopts spraying unit to computerized clear the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts excellent steel, inwalls are produced of 1mm steel plate.
Principal technics:
a)CZPT dimension:36000x2110x2060(mm)
b)Total excess weight: 30T
2. Washing & Drying Space
Quick introduction:Drying the water on the surface of the drum, managed by PLC.The whole equipment adopts fuel heating devices.Fan is mounted on the best of the space, so that sizzling and cycling wind can be produced to velocity up the drying.
Principal technics:
a) Motor energy:25KW
b) CZPT measurement:20000x1920x3600(mm)
c) Total excess weight: 25T
3.Painting Space(double hues)
Function: The conveyor gadget is managed by PLC, rotating desk make the drums closely, painting method paint the drums in & outside the house with the spray gun. A single shade or various can be substitute. Mode of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Portray tools is produced of Chang CZPT.
Main technics:
a) Motor electricity: 55KW
b) CZPT dimension: 7400x4990x3600(mm)
c) Total excess weight: 15T
four.Entrance Drum Distributor
Function: Transportation the drums to the conveyor line of exterior portray&stiffening area, the cylinder is controlled by PLC.
Principal technics:
a) Motor electrical power: 2.0KW
b) CZPT dimension: 1500x1050x800(mm)
c) Total excess weight: 1T
five.Drying Line after Painting
Purpose: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the space is outfitted with heating tubes. Admirer is installed on the top of the space, so that dry the paint.
Principal technics:
a) Motor electrical power: 35KW
b) CZPT measurement: 36000x2100x4300(mm)
c) Complete excess weight: 30T
six.Down-drum Roller Trans-line
Purpose: The unit transports the dried drums to the ground.
Primary technics:
a) Motor electrical power: one.5KW
b) CZPT measurement:2000x900x800(mm)
c) Overall bodyweight: .3T
seven.Overturn CZPT
Perform: Adjust the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Primary technics:
a) CZPT dimension: 1400x690x850(mm)
b) Complete fat: .5T
