Mechanical Presser for Steel Drum

Mechanical Presser for Steel Drum

CZPT metal drum production line

Merchandise description

 

I. Raw materials intake/manufacturing ability
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing ability (kg/laptop)
one.2 forty one 21.five
1.0B Up and base addresses one.2 47 19
Drum human body one.
one. 50 18
.9B Up and base addresses 1. fifty four 16.8
Drum entire body .nine
.9 56 16.2
.8   97 10.28

 

II. CZPT metal drum producing facilities

A. Entrance area tools
1. Decolier
2. CZPT Up-coiling unit
3. CZPT supporter
4. Facet deviation rectifying unit
five. Sizing & flattening equipment
six. Chopping equipment – for drum human body
7. Reducing equipment – for squander sheet
8. Arch form guiding unit
9. Stacking automobile
ten. CZPT system
eleven. CZPTtric management method
twelve. Top & Base include conveyor system

1.CZPT Up-Coiling  Device

   a) Up-Coiling Assistance System is for storing steel coil and facillitate Materials Feed Trolley for offering materials.

   b) Content Feed Trolley is employed for have metal coil.. It is operated with hydraulic program to press cylinder for

   reciprocating linear motion and equipment box to provide metal coil in parallel to the center of uncoiling unit so as to

   assure the repairing.

2.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-one.2mm

c)Motor energy: 5.0KW

d)Uncoiler potential: 10t

e)Within diameter: ¢470-520mm, Outside the house diameter: ≤¢1200

f)CZPT measurement: 3900x1500x1940(mm), Overall weight: 5T

three.Sizing &Flattening CZPT
Brief introduction:seven rollers functioning,servo automated sizing,worm and equipment modify the leveled plate thickness.

Function:The clearances of up and down rollers can be modified by the upper hand-wheel although determine can be demonstrated by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Principal technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.six-1.two(mm)

4. Slicing CZPT
Perform: Minimize the leveled metal plate into drum physique.

Principal technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electricity: three.0KW

d)Slicing potential:≤20 occasions/min

e)CZPT dimensions:1800x950x1500(mm),Complete fat: 3T

 5.CZPT Station

Perform:Provide oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn equipment to make positive stably doing work.

Primary technics:

a)Motor energy:seven.5KW

b)CZPT dimensions:800x800x1500(mm),Whole fat: .5T

six.CZPTtric Management System
Operate: Handle the decoiler,flattening equipment and other front area equipments working.

B. Cover products
one. Best & Base cover mould
two. Double locking mould
3. 63T pressing machine
4. 160T urgent machine
five. Pre-coiling & Gluing device

one. Prime & Bottom include mould

Limited introduction:Outfitted with two sets of 160T urgent equipment

Function: Punching the base go over

Principal technics:

a)Motor electrical power:18.5KW

b)Functioning capability:five-26 pcs/min

c)CZPT measurement:2185x1420x3070(mm),Complete bodyweight: 14.5T

two.Drum Injection CZPT

Short introduction: Equipped with one particular set of 63T pressing machine

Double punching mould: punch oil filler and breathable mouth of the bottom go over.

CZPT measurement: 710x480x300(mm)

Overall excess weight: .5T

Double locking mould: lock oil filler and breathable mouth of the base protect.

CZPT size: 710x480x300(mm)

Whole weight: .5T

Main technics:

a)Motor power: 11KW

b)CZPT measurement :1800x1232x2550(mm)

c)Complete excess weight: five.5T

3.Pre-Coiling & Gluing CZPT

Brief introduction: Pre-coiling device for the base include, cylinder thrust the cam to function, automatic glue- spaying system.It has benefits of basic safety,stablity, clean edging.

 Main technics:

a)CZPT dimensions:1600x1400x1350(mm)

b)Overall excess weight: 4.5T

C. Middle section tools

1. Stacking desk
two. Circle-rolling device
three. Seam welding equipment
four. Edging & Beading equipment
5. Corrugation (W Rib) machine
six. Edge-curling device
7. Convey device
eight. CZPTtric management system
nine. Leakage examining equipment

one.Circle-rolling CZPT

Brief introduction:three rollers doing work.

Primary technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-one.2(mm)

c)Circle diameter:≤570mm

d)Motor electricity:1.5KW

e)CZPT measurement:2200x750x1300(mm),Complete excess weight: 1.5T

two.Seaming CZPT(BH-one hundred fifty-5Z)

Limited instruction:This computerized seaming device dismisses the location welding method,it is our recently  developed drum seaming equipment.All of components adopts domestic excellent raw content,cupreous welding rollers.

Primary technics:

a)Welding CZPT capability:150KVA

b)Driving sort: pneumatic 

c)Present: alternating present

d)Frequency range: higher frequency

e)Working idea : contravariant 

3.Edging&Beading CZPT

Short introduction:controlled by PLC,hydraulic drive

Principal technics:

a)Beading peak:≤14mm

b)Drum top:894-905(mm)

c)CZPT technique pressure:8Mpa

d)Air stress:.1Mpa

e)CZPT dimension:3700x700x1600(mm),Complete excess weight: 5T

CZPT Station:

Main technics:

a) CZPT measurement: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor electrical power: 22KW

4.Corrugation (W rib) CZPT

Short introduction:controlled by PLC,hydraulic generate

Main technics:

a)Corrugating peak:≤3mm

b)W rib height:≤9mm

c)Drum top:884-895(mm)

d)W rib place:280mm

e)Motor electricity:11KW

f)CZPT dimensions:4500x650x2100(mm),Overall weight: 7T

CZPT station:   

a)CZPT measurement:1800x860x1700(mm)

b)Total weight: 1T

c)Motor energy: seven.5KW

5.Edge-Curling CZPT

Quick introduction:controlled by PLC,hydraulic travel,seven levels edge curling.

Major technics:

a)Drum height:886-897(mm)

b)Motor energy:45KW

c)CZPT measurement:4800x1300x2200(mm),Complete bodyweight: 13T

CZPT station:   

a)CZPT size:1800x860x1700(mm)

b)Overall weight: 1T

c)Motor power: 7.5KW

6.  Leakage Checking CZPT

Brief introduction:Manual/automated management,pneuma lock.

Principal technics:

a)Checking drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Strain:.03Mpa

d) CZPT dimensions:2530x700x1100(mm),Total excess weight: 2T

seven.Multi-segment Express Unit

Brief introduction:Express the drum physique to be edged,beaded,Corrugated W rib bolstered and sealed base protect with PLC managing.

Major technics:

a) Motor electrical power:four.0KW

b) CZPT dimensions:11000x2100x1000(mm)

c) Whole fat: 3T

D. Rear segment products
1. Front part trans-line
2. Degreasing & Phosphorization place
three. Washing & Drying area
4. Overturn equipment
5. Painting place
6. Entrance drum-separation equipment
7. Drying space right after painting
eight. Bck drum separation equipment
9. Air cooling technique
10. Rear part trans-line
11. CZPTtric manage system

one. Degreasing & Phosphorization Space

Limited introduction: This component is utilized to transport the drums,controlled by PLC, adopts spraying system to automatic thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts excellent metal, inwalls are made of  1mm steel plate.

Principal technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Total fat: 30T

two. Washing & Drying Area

Brief introduction:Drying the drinking water on the surface area of the drum, managed by PLC.The total machine adopts fuel heating units.Admirer is installed on the top of the area, so that sizzling and biking wind can be produced to velocity up the drying.

Main technics:

a) Motor electricity:25KW

b) CZPT measurement:20000x1920x3600(mm)

c) Complete excess weight: 25T

3.Painting Area(double colors)


Perform:  The conveyor system is managed by PLC, rotating desk make the drums intently, painting program paint the drums in & outdoors with the spray gun. A single color or a variety of can be different. Manner of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting equipment is manufactured of Chang CZPT.

Main technics:

a) Motor energy: 55KW

b) CZPT dimension: 7400x4990x3600(mm)

c) Total fat: 15T

4.Entrance Drum Distributor

Purpose: Transportation the drums to the conveyor line of outside portray&stiffening space, the cylinder is controlled by PLC.

Major technics:

a) Motor power: two.0KW

b) CZPT dimensions: 1500x1050x800(mm)

c) Total bodyweight: 1T

5.Drying Line after Portray

Operate: The conveyor system is controlled by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Admirer is mounted on the top of the place, so that dry the paint.

Primary technics:

a) Motor energy: 35KW

b) CZPT measurement: 36000x2100x4300(mm)

c) Complete fat: 30T

six.Down-drum Roller Trans-line

Operate: The gadget transports the dried drums to the floor.

Main technics:

a) Motor power: one.5KW

b) CZPT measurement:2000x900x800(mm)

c) Whole bodyweight: .3T

seven.Overturn CZPT

Perform: Alter the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Primary technics:

a) CZPT dimensions: 1400x690x850(mm)

b) Overall bodyweight: .5T

Mechanical Presser for Steel Drum