Steel Bitumen Drum Production Line

Steel Bitumen Drum Production Line

CZPT steel drum creation line

 

I. Uncooked supplies intake/manufacturing capability
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing ability (kg/computer)
one.2 41 21.five
1.0B Up and bottom handles 1.2 forty seven 19
Drum body one.
one. 50 18
.9B Up and bottom handles 1. 54 16.eight
Drum entire body .9
.9 56 sixteen.2
.8   ninety seven 10.28

 

II. CZPT steel drum producing services

A. Front segment equipment
one. Decolier
two. CZPT Up-coiling gadget
3. CZPT supporter
four. Side deviation rectifying device
5. Sizing & flattening equipment
6. Slicing machine – for drum physique
seven. Reducing machine – for waste sheet
8. Arch form guiding gadget
9. Stacking car
ten. CZPT method
11. CZPTtric manage method
12. Leading & Bottom include conveyor unit

1.CZPT Up-Coiling  Device

   a) Up-Coiling Assistance Platform is for storing steel coil and facillitate Materials Feed Trolley for providing materials.

   b) Content Feed Trolley is employed for carry metal coil.. It is operated with hydraulic program to thrust cylinder for

   reciprocating linear motion and gear box to produce steel coil in parallel to the middle of uncoiling unit so as to

   assure the fixing.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-one.2mm

c)Motor power: 5.0KW

d)Uncoiler capability: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)CZPT dimension: 3900x1500x1940(mm), Total bodyweight: 5T

three.Sizing &Flattening CZPT
Brief introduction:seven rollers functioning,servo automated sizing,worm and equipment change the leveled plate thickness.

Purpose:The clearances of up and down rollers can be modified by the upper hand-wheel even though determine can be shown by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Principal technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.2(mm)

4. Cutting CZPT
Purpose: Minimize the leveled metal plate into drum entire body.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor energy: three.0KW

d)Slicing potential:≤20 instances/min

e)CZPT dimension:1800x950x1500(mm),Overall excess weight: 3T

 5.CZPT Station

Operate:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn equipment to make positive stably working.

Main technics:

a)Motor electricity:7.5KW

b)CZPT dimension:800x800x1500(mm),Complete weight: .5T

six.CZPTtric Management Method
Function: Management the decoiler,flattening machine and other entrance section equipments functioning.

B. Cover tools
1. Top & Bottom include mould
two. Double locking mould
3. 63T urgent device
four. 160T pressing device
five. Pre-coiling & Gluing machine

1. Leading & Base protect mould

Quick introduction:Equipped with two sets of 160T urgent machines

Function: Punching the bottom protect

Principal technics:

a)Motor energy:eighteen.5KW

b)Functioning potential:5-26 pcs/min

c)CZPT measurement:2185x1420x3070(mm),Total excess weight: fourteen.5T

two.Drum Injection CZPT

Quick introduction: Equipped with one set of 63T pressing equipment

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

CZPT dimension: 710x480x300(mm)

Overall fat: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

CZPT dimensions: 710x480x300(mm)

Whole bodyweight: .5T

Primary technics:

a)Motor power: 11KW

b)CZPT dimensions :1800x1232x2550(mm)

c)Total weight: 5.5T

3.Pre-Coiling & Gluing CZPT

Brief introduction: Pre-coiling machine for the base cover, cylinder press the cam to work, computerized glue- spaying system.It has rewards of basic safety,stablity, clean edging.

 Main technics:

a)CZPT size:1600x1400x1350(mm)

b)Total fat: four.5T

C. Center segment tools

one. Stacking table
2. Circle-rolling device
three. Seam welding device
4. Edging & Beading machine
5. Corrugation (W Rib) device
six. Edge-curling machine
7. Convey device
8. CZPTtric management method
nine. Leakage checking machine

1.Circle-rolling CZPT

Quick introduction:3 rollers operating.

Primary technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.two(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:one.5KW

e)CZPT size:2200x750x1300(mm),Total bodyweight: one.5T

2.Seaming CZPT(BH-one hundred fifty-5Z)

Brief instruction:This automated seaming machine dismisses the place welding approach,it is our newly  developed drum seaming equipment.All of elements adopts domestic superior raw materials,cupreous welding rollers.

Principal technics:

a)Welding CZPT ability:150KVA

b)Driving variety: pneumatic 

c)Recent: alternating existing

d)Frequency range: large frequency

e)Working principle : contravariant 

three.Edging&Beading CZPT

Brief introduction:controlled by PLC,hydraulic travel

Main technics:

a)Beading height:≤14mm

b)Drum top:894-905(mm)

c)CZPT program strain:8Mpa

d)Air force:.1Mpa

e)CZPT dimensions:3700x700x1600(mm),Total weight: 5T

CZPT Station:

Major technics:

a) CZPT measurement: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor power: 22KW

4.Corrugation (W rib) CZPT

Short introduction:managed by PLC,hydraulic generate

Major technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum peak:884-895(mm)

d)W rib area:280mm

e)Motor energy:11KW

f)CZPT measurement:4500x650x2100(mm),Whole fat: 7T

CZPT station:   

a)CZPT size:1800x860x1700(mm)

b)Total excess weight: 1T

c)Motor electrical power: seven.5KW

five.Edge-Curling CZPT

Brief introduction:managed by PLC,hydraulic generate,seven layers edge curling.

Principal technics:

a)Drum peak:886-897(mm)

b)Motor power:45KW

c)CZPT dimensions:4800x1300x2200(mm),Total bodyweight: 13T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Whole excess weight: 1T

c)Motor electricity: 7.5KW

6.  Leakage Checking CZPT

Limited introduction:Manual/automated control,pneuma lock.

Primary technics:

a)Checking drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Stress:.03Mpa

d) CZPT dimension:2530x700x1100(mm),Overall fat: 2T

seven.Multi-part Convey Unit

Short introduction:Convey the drum physique to be edged,beaded,Corrugated W rib bolstered and sealed bottom cover with PLC managing.

Principal technics:

a) Motor electrical power:4.0KW

b) CZPT dimension:11000x2100x1000(mm)

c) Total weight: 3T

D. Rear part gear
one. Entrance segment trans-line
2. Degreasing & Phosphorization place
3. Washing & Drying area
4. Overturn gear
5. Portray place
6. Entrance drum-separation machine
seven. Drying space soon after painting
eight. Bck drum separation equipment
nine. Air cooling technique
10. Rear part trans-line
eleven. CZPTtric management method

one. Degreasing & Phosphorization Space

Limited introduction: This portion is used to transport the drums,controlled by PLC, adopts spraying system to automatic thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts excellent metal, inwalls are manufactured of  1mm metal plate.

Main technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Overall excess weight: 30T

two. Washing & Drying Room

Brief introduction:Drying the h2o on the floor of the drum, controlled by PLC.The complete device adopts fuel heating devices.Supporter is installed on the prime of the area, so that very hot and biking wind can be produced to pace up the drying.

Primary technics:

a) Motor energy:25KW

b) CZPT size:20000x1920x3600(mm)

c) Overall bodyweight: 25T

3.Portray Place(double colours)


Function:  The conveyor device is controlled by PLC, rotating desk make the drums intently, portray system paint the drums in & outdoors with the spray gun. 1 coloration or different can be substitute. Mode of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Portray products is produced of Chang CZPT.

Principal technics:

a) Motor electrical power: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total excess weight: 15T

four.Front Drum Distributor

Function: Transport the drums to the conveyor line of outside painting&stiffening area, the cylinder is controlled by PLC.

Primary technics:

a) Motor electricity: 2.0KW

b) CZPT dimensions: 1500x1050x800(mm)

c) Complete fat: 1T

five.Drying Line after Portray

Perform: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the area is geared up with heating tubes. Enthusiast is set up on the prime of the place, so that dry the paint.

Major technics:

a) Motor energy: 35KW

b) CZPT measurement: 36000x2100x4300(mm)

c) Complete excess weight: 30T

six.Down-drum Roller Trans-line

Perform: The gadget transports the dried drums to the floor.

Principal technics:

a) Motor energy: 1.5KW

b) CZPT measurement:2000x900x800(mm)

c) Whole excess weight: .3T

7.Overturn CZPT

Purpose: Change the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Principal technics:

a) CZPT measurement: 1400x690x850(mm)

b) Whole bodyweight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

Steel Bitumen Drum Production Line