Product Description
Product Description
DESCRIPTION:
Gear reducers are enclosed helical gears with hollow inputs.
The gear is mounted directly on the input shaft of the gear and receives support from a motor mounting bracket mounted on the machine housing.
No additional parts are required to transfer torque from the reducer to the machine.
It can be mounted in vertical, horizontal or inclined position.
Shaft-mounted gear reducers typically have 5:1 7:1 10:1 reduction ratios and output speeds ranging from 1 to 300 rpm.
M4 series gear reducer can be installed directly on screw conveyors and feeders with a XUH seal installed on the output shaft of the gearbox.
Ensure that cement, and fly ash powder will not get into the gearbox and extend the service life of the gearbox.
More suitable for bulk materials, grain and aggregate handling industries
WORKING PRINCIPLE:
M4 series gearboxes come in 5 sizes (M41 / M43 / M45 / M47 / M49).
Nominal gear ratios are in accordance with Ra 10 CHINAMFG 2017 (5, 6, 7, 10). Cylindrical gears with helicoidal teeth.
M4 series gearboxes can be mounted directly on screws: in this case, the XUH type output shaft seal is usually installed.
M4 series gearboxes are supplied with grease for use at ambient temperatures (0°C – 40°C).
PROPERTIES:
– Helical gearbox
– Nominal torque that can be transferred to the output shaft: up to 1500 Nm.
– Installed power at the input up to 30 kW.
– Operation at ambient temperature (0°C – 40°C).
– DIN 5482 involute spline output shafts
– Flange mounting on motor and output side
– Precision-machined cylindrical bevel gears with teeth.
– Flange mounting on motor and output side
BENEFITS:
– Easy installation
– Quick maintenance
– Low installation costs
Services
Pre-sales Commitment
1. For user inquiries, quick response, warm reception, and answer all questions.
2. Provide detailed design information free of charge within 24 hours.
Commitment in Sales
1. All ex-factory products meet the quality standards specified in the contract. All products are tested according to customer requirements before delivery.
2. After the contract is signed, the customers are welcome to the site of our company for supervision.
After-sales Commitment
1. We provide technical support for customers. If necessary, the product can be debugged on-site, and relevant operators can be trained to solve user problems.
2. 24 hours to solve the problems for customers. Product use a day, a day of service.
3. Set up a high-quality service team, and set up product files for regular return visits.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Four-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Calculating Gear Ratio in a Worm Reducer
The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:
Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft
For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.
It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.
When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-10-24
China factory Jhms 375 High Precision Gear Box for Single Screw Rubber Extruder with Best Sales
Merchandise Description
JHMS 375 Higher Precision Gear Box For Single Screw Rubber Extruder
Solution Description:
JHMS sequence gearboxes are substantial precision hardening tooth flank transmission element with thrust bearing
housing. They are developed for plastic screw-rod extruder according to ZBJ19009-88.
The gears and axes are produced of large strength alloy steel. The gears are created by way of carburizing hardening, precision grinding. Its precision is up to Grade 6(GB10095-88). Hardness of tooth flank is HRC54-62. Thrust bearing is in front of output hollow shaft to accommodate screw-rod back again strain forces. Bearings, oil seals and some other normal units are quality goods and they can also be imported merchandise to fulfill customers’ specifications.
This type of gearbox has the attribute of modest quantity, higher load potential, stable transmission, reduced sound, large performance. They homes reach amounts of foreign items of the exact same type and it can just take spot of them.
Operating Situations:
one. Input shaft rotation pace is not more than 1500r/min.
two. Ts ambient temperature selection is inside of 0 to 35 centigrade. If it is reduced than 0 Celsius diploma pre-heating of the CZPT will be essential before start off-up, while CZPT is advised in situation of a temperature higher than 35Celsius degree.
FAQ
Are you buying and selling company or manufacturer?
A: We are company with over 38 several years‘ experience.
Q: How lengthy is your delivery time?
A: Typically it is inside 10 days if the products are in stock, for items made as for each order, it is within 35 times following affirmation of buy.
Q: How lengthy should I wait for the feedback following I send the enquiry?
A: Normally within twelve hrs.
Q: What detailsrmation need to I give you to validate the merchandise?
A: Model/Dimension, Transmission Ratio, Velocity, Shaft instructions & Order amount and so forth.
Q: How long is your merchandise guarantee?
A: We provide twelve months guarantee from departure date of the merchandise.
Q: What is your payment terms?
T/T 100% in CZPT for amount less than USD10000.-, 30% T/T in CZPT , balance before shipment for volume previously mentioned USD10000.-
If you have any other questions, please feel free of charge to make contact with us under:
HOW TO Contact US?
Send out your Inquiry Information in the Below, click “Deliver” Now!
Also you can make contact with us by way of following approaches:
Tel : 15358026079
Site:
Correct angle gearboxes (worm and planetary gears) are strong and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an perfect matching motor with high enter speeds, or when equipment motor performance is essential. Get in touch with our specialized income personnel to aid decide which transmission answer is ideal for you.
Gearboxes can be utilised in a variety of fields of comprehensive processing, agriculture, chemical processing, oil and gasoline, electrical power transmission and distribution methods, logistics, warehousing and other industries. Gear reducers are typically used in which increased torque and/or decrease rotational speeds are essential, or if power needs to be transmitted at alternating angles, this sort of as in proper-angle motors. It can also modify the course of rotation, as well as clockwise and counterclockwise. EP gives a full selection of gear reducers with appropriate angle worms and substantial efficiency choices. Electric powered Equipment Aluminum merchandise are a lightweight and tough different to today’s forged iron and metal designs and can be stocked or custom manufactured to your exact specifications. EP gearboxes are lightweight and sturdy, aluminum worm gearboxes are created for limited spaces, like tough-to-set up OEM designs as nicely as cell equipment. Eccentric reducers are offered as compact aluminum or forged iron inline reducers with seal existence scores from 15HP (aluminum) to 40HP (forged iron). In addition to our standard and modified standard goods, our engineers will work with you to style and construct customized answers for multiple push technologies to suit your software requirements.
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We will give very best companies and large good quality merchandise with all sincerity. EPG has established up a complete established of good quality management system which is supplied with sophisticated inspection and test tools. Complete use has been created of all types of sophisticated strategies and technological innovation to reach excelsior production. The most well-liked hand operated screw jack elevate table, guide worm EPT screw lifter cost.
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EPT:
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EPTT:
EPT Exporting Plywood Situations (International Exporting StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTen EPT with Free of charge Fumigation)
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Completed Assignments
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9. Metal factories manufacturing strains. Buyers are from Iran, United States and Turkey.
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Our EPT Listing
one. Handbook screw jacks, Electric screw jacks.
2. Screw Jacks Sequence: JT collection acme screw jacks, JTC sequence cubic screw jacks, JTW series EPTT screw jacks, JTM collection worm screw jacks, JTB series ball screw jacks, JTD collection cubic ball screw jacks, JSS series stainless steel screw jacks, JTS sequence EPTTl EPT screw jacks, Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd sequence screw jacks.
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four. EPT Techniques and Programs Components: two-jacks methods, three-jacks programs, four-jacks systems, 6-jacks techniques, 8-jacks programs.. Equipment protect couplings, EPT joints, cardan shafts, connecting shafts, electric powered motors, EPTed motors and EPTTs, hand wheel with crank handles, pillow block bearings, flange block bearings, rod stop bearings, quit nuts, restrict switches, security nut, travel nuts, linear shafts and bearings, linear XiHu (West EPT) Dis.Hu (West EPT) Dis.s and bearings, telescopic EPT covers, EPTows boot, protecting tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and position indicators and many others.
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Get in touch with Details
HangEPT EPTT Business EPTT,Ltd (VAT No.: 9144190007026567X3, registered Money 500000CNY) is a top manufacturer and provider in EPTT for screw jacks (mechanical actuators), EPTTl EPTTes, lifting techniques, linear actuators, EPTmotors and pace EPTTs, and other folks linear motion and EPTT EPTT items. We are Alibaba, Made-In-EPTT and SGS (Serial NO.: EPTTP-ASI192186) audited maker and supplier. We also have a stringent good quality technique, with senior engineers, experienced experienced workers and practiced income teams, we persistently supply the higher good quality equipments to satisfy the clients electro-mechanical actuation, lifting and positioning demands. EPTT Market ensures good quality, reliability, functionality and value for modern demXiHu (West EPT) Dis.Hu (West EPT) Dis. EPTT applications.
Site one: http://
Website 2: https://
in Chicago United States sales price shop near me near me shop factory supplier CNC Machining Worm Gear Screw Shaft Supply by Factory manufacturer best Cost Custom Cheap wholesaler
Thanks to our extensive merchandise assortment and prosperous encounters in this industry, There is a complex centre of province stage, EPG academician functioning station, experiment station for EPG put up physicians, and nationwide 863 software set up in EPG group. With these platforms and robust complex capacity, the much more than four hundred professionals have designed all assortment of unique large exact and substantial toughness goods, conducted mold applications for essential factors in the vehicle and national industry revitalizing system, resulting a lot more than 5000 produced in excess of, among which 33 objects are autonomous patent technology with four patent approved . In this way, our goods have ongoing to acquire market acceptance and customers fulfillment more than the previous number of several years.
Item features
we can create EPTT shaft,stage shaft,principal shaft,wind turbine shaft,flanges,supporting roller,forged ring,EPTT and other forging and casting parts.
EPTT processing:
The Process As Adhere to: ingot #8594 heat #8594 forging #8594 heat therapy(normalizing tempering) #8594 inspection #8594 tough machining #8594 UT #8594 2nd warmth remedy #8594 ending machining #8594 inspection .
EPTT Manage: UT,MT,RT,PT,chemical composition test,mechanical property check,and so forth.
Warmth Remedy: Normalize,Quenching,Tempering,Anealled.
Surface area Therapy: portray,plating,poEPTTng,black oXiHu (West Lake) Dis.de,clear anti-rust oil.
Inspection: Besides our in-residence inspecion, you could also pick a third social gathering inspection.
StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd: EPTT,ASTM,AEPTE,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certification: 1, Raw content certificate(substance chemical compositon)
2, Warmth treatment method sheet report
3, Dimension inspection report
4, UT take a look at report
EPTT: Seaworthy plywood packaged on stell pallets or as customer’s request
Delivery Date: Made the decision by the sum and dimensions of goods. Usually we management the massive diameter rings’ delivery time in 5 weeks right after we EPTT your official get.
Aggressive Gain: EPTT management and administration to the EPTT create approach, incXiHu (West Lake) Dis.Hu (West Lake) Dis. ingot smelting,forging, heat remedy, machining and strictly ultimate inspection prior to shipping and delivery.
EPTT parameters:
| EPTT | Alloy steel,EPTT steel,Carburizing metal,Quenched and tempered steel |
| Warmth treatment method | Normalizing,Annealing,Quenching ampTempering, Surface Quenching,Circumstance hardening |
| Machining | CNC Turning,CNC Milling,CNC Uninteresting,CNC Grinding,CNC Drilling |
| Equipment Machining | Equipment Hobbing,Equipment Milling,CNC Equipment Milling,Gear Cutting,Spiral EPTT slicing,Equipment Chopping |
| Inspection | Chemical Composition Take a look at,EPTT Test,Penetration Examination,Radiographic Check,EPTTic Test,Tensile Power Take a look at,EPTEPTTct Take a look at,Hardness Test,Dimension Examination |
| Module of Equipment | eight-a hundred and twenty |
| Gear Grinding | MAX. Module 24 |
| Diameter of Shaft: | MAX. two 200mm |
| Duration of Shaft | MAX. thirteen 000mm |
| Diameter of Equipment Wheel | MAX.thirteen 000 mm |
| Diameter of Spiral Gear | MAX. 2 200 mm |
| Duration of Equipment Shaft | MAX. five 000 mm |
|
tem |
Machining parts |
|
certification |
ISO9001:2008 |
|
Machining equipments |
CNC cEPTTr, CNC milling EPTT, CNC turning EPTT, CNC lathes, lathe, 4 aXiHu (West Lake) Dis.s EPTT and so forth. |
|
EPTTs |
EPTT, Metal, Stainless steel, Brass, Copper, Bronze, Ab muscles, Laptop, PO, POM, Nylon, Teflon etc. |
|
Area end |
Anodize, Plating, Brushing, PoEPTTng, Blackened, PowEPTTcoating, Sandblasting, Laser engraving etc. |
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Inspection EPTT |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Move meter, Go meter etc. |
|
Drawing structure |
PDF,dwg,and so forth |
Company introduction
HangEPTT Evon Engineering CO.,LTD is a manufacture of bearings, worm EPTTrs, slewing bearings, EPTTs, shaft and engineering components. EPTT bearings, worm EPTTrs, slewing bearings, EPTTs, shafts confirm every working day to be EPTTant structural and relationship aspects, they can be broadly employed in the liftinEPTTransport EPTTry, mining EPTTry, development EPTTry, port hoisting EPTTry, port oil transfer equipment, onshore and offshore crane, excavator, concrete EPTT, paper EPTT, plastic and rubber EPTT, weave EPTT, cement EPTT, metal EPTT, electric powered EPTT EPTT, wind EPTT generator, other building and sector EPTTs or gear and other huge rotary devices.
The goods manufactured by EPTT Engineering Co are largely exported to the international locations of the European EPT, United states, the Middle EPTT, the South American, the Africa, Austrilian and Asia regions and the Russian Federation, in the method of cooperation with our buyers, we have made it a principle to create a lasting and gratifying partnership with our buyers by supplying efficient support with the top top quality and reducing the manufacturing EPTT.
XiHu (West Lake) Dis.hu (West Lake) Dis.g for constant determination to the top quality of products and consumer support, Evon Engineering attaches great EPTTance to research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment to make certain better merchandise good quality and support from its institution. The top quality of EPTT products are based on the excellent EPTTist and complex degree of constructors and experts, highly qualified operators, ordeals manufacturing staff.
The firm name: HangEPTT Evon Engineering Co.,ltd
Deal with: No three Lianmeng Highway, EPTTnXiHu (West Lake) Dis. Spot, HangEPTT City, ZheJiang Province, EPTT
Tel: -379-64516701
Fax -379-64516702
Site:
