Product Description
WP CHINAMFG Shaft Worm Gear Transmission Reducer Ruduction Gearbox
Product Parameters
Features:
1. Compact structure and simple assembly;
2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods
Detailed Photos
Product photo:
Specification:
| ANG WP Worm Speed Gear Unit | |
| Model | WPA WPS WPDA WPDS WPO WPX… |
| Size | 40-250(single stage) |
| Input power | 0.12kw ~ 33kw |
| Input speed | 750rpm ~ 2000rpm |
| Reduction ratio | 1/10 ~ 1/60(single stage) |
| Input motor | AC (1 phase or 3 phase) / DC motor |
| Output torque | 6-6050Nm |
| Install type | Foot / Solid shaft / Hollow shaft… |
| Material of housing | Die-cast iron |
| Application | Food Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass, etc. |
Our Advantages
Company Profile
FAQ
FAQ
Q: Can you make the gear unit with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.
Q: Do you provide samples?
A: Yes. Sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard product need 5-30days, a bit longer for customized products.
Q: Do you provide technology support?
A: Yes. Our company have design and development team, we can provide technology support if you
need.
Q: How to ship to us?
A: It is available by air, or by sea, or by train.
Q: How to pay the money?
A: T/T and L/C is preferred, with different currency, including USD, EUR, RMB, etc.
Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send inquiry directly, and we will respond within 24 hours.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
How to Calculate the Input and Output Speeds of a Worm Gearbox?
Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:
- Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
- Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N2 = N1 / (Z1 * i)
Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)
It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2023-10-18
China OEM S Series CZPT Shaft Helical Worm Gearbox Tractor Pto Multiplier Gearbox 11kw Gearbox Marine Transmission Gear Box cvt gearbox
Product Description
Product Parameters
S series geared motor speed reducer with 90 Degree Gear box
Components:
1. Housing: Cast Iron
2. Gears: Helical-worm Gears
3. Input Configurations: Equipped with Electric Motors
Solid Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors:
Single Phase AC Motor, Three Phase AC Motor
Brake Motors, Inverter Motors
Multi-speed Motors, Explosion-proof Motor
Roller Motor
5. Output Configurations: CZPT Shaft Output
Hollow Shaft Output.
Features:
1. Modular design, compact structure
2. Low noise
3. Hollow output shaft with keyed connection, shrink disk, or torque arm
4. Can be combined with other types of gearboxes (Such as R Series, UDL Series)
|
Models |
Output Shaft Dia. |
Input Shaft Dia. |
Power(kW) |
Ratio |
Max. Torque(Nm) |
|
|
Solid Shaft |
Hollow Shaft |
|||||
|
S38 |
20mm |
20mm |
16mm |
0.18~0.75 |
10.27~152 |
90 |
|
S48 |
25mm |
25/30mm |
16mm |
0.18~1.5 |
11.46~244.74 |
170 |
|
S58 |
30mm |
30/35mm |
16mm |
0.18~3 |
10.78~196.21 |
295 |
|
S68 |
35mm |
40/45mm |
19mm |
0.25~5.5 |
11.55~22 |
520 |
|
S78 |
45mm |
50/60mm |
24mm |
0.55~7.5 |
9.96~241.09 |
1270 |
|
S88 |
60mm |
60/70mm |
28mm |
0.75~15 |
11.83~222 |
2280 |
|
S98 |
70mm |
70/90mm |
38mm |
1.5~22 |
12.75~230.48 |
4000 |
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
|---|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2023-09-06
China wholesaler Helical Gearbox Inline Helical Gear Box Bevel Worm Reduction Shaft Mounted Parallel Manufacturers Industrial Coaxial Two Stage Unit Crane Duty Helical Gearbox automatic gearbox
Product Description
Helical Gearbox inline helical gear box bevel worm reduction Shaft Mounted parallel manufacturers industrial coaxial 2 stage unit crane duty Helical Gearbox
helical concentric gearbox speed reducer decelerator has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
1) Output speed: 0.6~1,571rpm
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting
| Product Name | SLR Series Rigid Tooth helical reducer |
| Gear Material | 20CrMnTi |
| Case Material | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Color | Customized |
| Noise Test | Bellow 65dB |
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have hig
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
h shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-08-16
China OEM R F K S Series Parallel Shaft Inline Gear Box Speed Reducer Reducer Worm Bevel Helical Geared Motor Gearbox comer gearbox
Product Description
HUAKE Hot Selling KA series gear box reducer geared motor reductor made in china
K series product performance
High transmission efficiency, low energy consumption and superior performance. High rigidity cast iron box with ribs; hard-toothed gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the teeth are finely machined, with stable transmission, low noise, large bearing capacity, low temperature rise and long service life.
Product Parameters
|
Brand Name |
HUAKE |
|
Product Name |
K Helical-bevel gear units |
|
Material |
Steel or cast iron |
|
Weight |
11Kg-1700Kg |
|
Color |
Customizable |
|
Heat treatment |
Carburising,Quenching,Gear Grinding |
|
Advantage |
1.K series spiral bevel gear reducer with small vibration, low noise, energy saving. 2.Selection of high quality steel material, steel cast iron box, gear surface after high frequency heat treatment. |
Product Description
Our process of production
Our product line
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-08-14
China factory 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box with Good quality
Product Description
7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed reducer Gear Combination Transmission Gearbox Worm Gear box
Products Description
NMRV worm gearbox reducer is a commodity with sophisticated design and continuous improvements, its main features are made of high quality aluminum alloy, light weight and non-rusting, larget output toque, smooth running and low noise, high radiating efficiency, good looking apprearance, derable service life, small volume and suitable for all mounting positions.
Feature
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
Click here to contact us for discounts!
|
Model |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
|
Ratio |
5,7.5,10,15,20,25,30,40,50,60,80,100 |
|
Output Torque |
1.8-1760Nm |
|
Application |
Machinery Industry |
|
Input Speed |
900-2800RPM |
|
Output Speed |
10-250RPM |
|
Material |
Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron |
|
Worm Wheel: ZCuSn10Pb1 |
|
|
Worm:20Cr |
|
|
Pinion:Tin Bronze |
|
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Output Shaft: Steel-45# |
|
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IEC Flange |
IEC Standard Flange Or On Customer Request |
Related products
Company Profile
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) What are the Noise Levels Associated with Worm Gearboxes?The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise. | |
|---|
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precis
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
ion components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2023-08-14
China best Solid Output Shaft Cone Worm Gear Box wholesaler
Item Description
Attribute:
1. Large good quality gear profiles
2. Large load capability, large toughness & higher effectiveness
3. Enhancement in Make contact with-line placement
A get in touch with-line position or a speak to region can be enhanced by way of changing an inclination angle of a worm tooth
four. Enhanced simultaneous interlocking
Variety of tooth interlocking at a time may possibly be a lot more than tripled as compared with a cylindrical worm reducer
5. Diminished Measurement & Bodyweight
Measurement of wheel may possibly be manufactured smaller by about 30% as when compared with a cylindrical worm gear, resulting in considerable reduction also in weight
six. Reduction in Pressure on Device Surface area
seven. Middle distence: one hundred~560mm
We are seasoned transmission dealers and provide a vast range of transmissions, an essential part of many travel systems. Gearboxes can be used to reduce or boost pace, enhance torque, reverse or change the path of a push shaft. Gearboxes are also identified as equipment drives, speed reducers, equipment motors, velocity reducers and gear reducers.
Gearboxes can be employed in various fields of comprehensive processing, agriculture, chemical processing, oil and fuel, energy transmission and distribution methods, logistics, warehousing and other industries. Equipment reducers are typically utilised exactly where greater torque and/or decrease rotational speeds are needed, or if electricity requirements to be transmitted at alternating angles, these kinds of as in correct-angle motors. It can also modify the course of rotation, as effectively as clockwise and counterclockwise. EP delivers a full assortment of gear reducers with correct angle worms and higher efficiency choices. Electric Equipment Aluminum goods are a lightweight and resilient option to present day forged iron and steel designs and can be stocked or customized produced to your precise specifications. EP gearboxes are light-weight and resilient, aluminum worm gearboxes are created for tight spaces, like challenging-to-install OEM patterns as well as cellular equipment. Eccentric reducers are available as compact aluminum or forged iron inline reducers with seal daily life ratings from 15HP (aluminum) to 40HP (cast iron). In addition to our regular and modified standard products, our engineers will work with you to design and style and create custom solutions for a number of drive technologies to suit your software needs.
China OEM Wpa Worm Shaft Reducer Wp Series Worm Gear Reduction Gearbox near me shop
Merchandise Description
Product Description
WP sequence worm gear reducer
one. Steady transmission.
2. High torque, Strong bearing capacity.
3. Huge transmission ratio and vast electrical power.
four. Very good redistance to sporting,with high precision in dimensions, decrease sounds.
| WP sequence worm equipment reducer | |
| WPA/WPS/WPO/WPX/WPZ/WPW/WPZ | |
| Model | 040~250 |
| Ratio | One stage: 5~sixty |
| double phase: 200~900 | |
| Input Electricity | Solitary phase: .twelve~33.20kW |
| double stage:.12~eleven.71kW | |
| Output Torque | Single stage: 6~6050N.m |
| double phase: 63~6050 N.m | |
|
Materials: |
Housing: Die-Forged Iron cast |
|
Worm Equipment-Copper-10-3# |
|
|
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC |
|
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Shaft-chromium metal-45# |
|
| Lubricate oil | Artificial oil |
| Paint brand name and colour | Blue/Silver/Grey or on request |
| Guarantee | 12 months |
Detailed Pictures
Single speed reducer
Double speed reducer
Catalogue
Workshop
Lots of worm gears and worm shafts in stock.
Assembling line
Cleansing+Portray+ drying after assembling
Ultimate concluded reducers
Packaging & Transport
Every single reducer in solitary carton box packed.
FAQ
Q1: Are you trading company or maker ?
A: We are manufacturing facility.
Q2: How lengthy is your supply time and cargo?
one.Sample Direct-times: ten-20 times.
two.Production Guide-times: 30-forty five days soon after get confirmed.
Q3: What is your rewards?
1. The most aggressive value and very good high quality.
two. Excellent technical engineers give you the ideal support.
three. OEM is available.
Correct angle gearboxes (worm and planetary gears) are strong and can be employed for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with high input speeds, or when equipment motor efficiency is essential. Make contact with our complex income workers to assist decide which transmission remedy is very best for you.
Under is a checklist of our at present available industrial gearboxes. If you are not able to discover what you are searching for, make sure you make contact with the manufacturing facility for much more possibilities. At EP, we are continuously developing new goods and retrofitting previous types to meet customer demands.
China manufacturer 90 Degree Nmrv Double Extension Worm Shaft Worm Gear Reducer Gearbox near me shop
Merchandise Description
90 Degree NMRV E Worm Equipment Reducer Gearbox with Double Extension Worm Shaft
With your certain needs of Flange, Ratio, Shaft,and many others, we can suggest the suitable
Wrom Gearbox for you.
We source all varieties of Worm Gearbox with possess manufacturing facility for a lot more than 15 years.
Make contact with us to get more information and manufacturing unit cost with really great quality goods.
Solution Specification:
| Product | Worm Gearbox |
| Sort | NMRV / NRV |
| Model | NMRV/NRV 25/thirty/40/50/63/75/ninety/110/130/a hundred and fifty/185 |
| Reduction Ratio | five,7.5,ten,15,20,25,thirty,40,fifty,60,eighty,one hundred |
| Flange | FA / FL or as for every your calls for |
| Matching Motor | .06KW~15KW |
| Materials | Die-casting Aluminum Alloy |
| Coloration | Blue /Silver Grey /Customized |
| Flange Normal | PAM / IEC |
| Accessories | Shaft, Flange, Torque arm, and so on |
| Lubricant | Artificial Oil or Worm Equipment Oil |
| Usage | Machinery of foods things, ceramics, chemical, packing, dyeing, wooden working, glass industries, and so forth |
| Observe: one) make sure you choose from previously mentioned requirements. 2) If earlier mentioned possibilities can not fulfill your demands, remember to ship us your requirements(ratio, flange, mounting, software, or a photo of your old a single), we will recommond you a suited sort. |
|
Solution Parameters:
More Photos:
Thorough Drawing will be confirmed with you prior to get!
Packaging:
Programs:
Organization Profile:
Lunyee Industries Growth Co., Ltd. is a leading maker for factory automation (FA) merchandise,
we concentrate on electrical power transmission and movement management solutions!
Our main generation are electricity transmission merchandise like AC and DC(brush/brushless) equipment motor, stepper motor,
high precision planetary gearbox (spur/helical equipment) for stepping motor and so on.
-WE Emphasis ON Client Fulfillment!
All CZPT people are dedicated in client satisfaction! We serve our client by large good quality, reduced price, fast delivery
and swift response on soon after product sales service!
No matter the merchandise are created by CZPT or our sub-contractors, a guarantee for high quality is available from us!
Lunyee use the most recent products for production and test!
Exhibition:
Delivery:
Feedbacks:
Rated Products:
FAQ:
Q: Are you trading firm or company?
A: We are the motor manufaturer for fifteen a long time in China.
Q: How to purchase?
A: ship us inquiry → receive our quotation → negotiate specifics → validate the sample → indicator agreement/deposit →
mass creation →cargo completely ready → equilibrium/shipping → further cooperation
Q: How about Sample purchase?
A: Sample is offered for you. remember to get in touch with us for specifics.
Q: Which shipping way is accessible?
A: DHL, FedEx, By Sea are accessible. The other transport methods are also available, please contact us if you require ship
by the other shipping way.
Q: How long is the provide, producing and delivery?
A: Produce time depends on the quantity you get. normally it normally takes 7-twenty five doing work days.
Q: How to validate the payment?
A: We accept payment by T/T, PayPal, the other payment techniques also could be acknowledged, Make sure you make contact with us ahead of you
pay out by the other payment techniques. Also fifty% deposit is obtainable, the harmony money need to be paid out just before shipping and delivery.
Equipment reducers, also referred to as reducers, come in several transmission types and are developed to multiply torque and reduce input speed to a preferred output speed. The major advantage of inline gearboxes is their capability to maintain control in apps involving substantial rotational speeds. Their performance and capacity to supply large input speeds with minimum backlash make inline reducer gearboxes perfect for a extensive variety of motion manage programs
Equipment reducers, also referred to as reducers, occur in numerous transmission styles and are designed to multiply torque and lessen input velocity to a desired output velocity. The major reward of inline gearboxes is their capability to sustain handle in purposes involving high rotational speeds. Their performance and capability to supply higher enter speeds with minimal backlash make inline reducer gearboxes excellent for a wide assortment of motion handle apps
in Chicago United States sales price shop near me near me shop factory supplier CNC Machining Worm Gear Screw Shaft Supply by Factory manufacturer best Cost Custom Cheap wholesaler
Thanks to our extensive merchandise assortment and prosperous encounters in this industry, There is a complex centre of province stage, EPG academician functioning station, experiment station for EPG put up physicians, and nationwide 863 software set up in EPG group. With these platforms and robust complex capacity, the much more than four hundred professionals have designed all assortment of unique large exact and substantial toughness goods, conducted mold applications for essential factors in the vehicle and national industry revitalizing system, resulting a lot more than 5000 produced in excess of, among which 33 objects are autonomous patent technology with four patent approved . In this way, our goods have ongoing to acquire market acceptance and customers fulfillment more than the previous number of several years.
Item features
we can create EPTT shaft,stage shaft,principal shaft,wind turbine shaft,flanges,supporting roller,forged ring,EPTT and other forging and casting parts.
EPTT processing:
The Process As Adhere to: ingot #8594 heat #8594 forging #8594 heat therapy(normalizing tempering) #8594 inspection #8594 tough machining #8594 UT #8594 2nd warmth remedy #8594 ending machining #8594 inspection .
EPTT Manage: UT,MT,RT,PT,chemical composition test,mechanical property check,and so forth.
Warmth Remedy: Normalize,Quenching,Tempering,Anealled.
Surface area Therapy: portray,plating,poEPTTng,black oXiHu (West Lake) Dis.de,clear anti-rust oil.
Inspection: Besides our in-residence inspecion, you could also pick a third social gathering inspection.
StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd: EPTT,ASTM,AEPTE,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certification: 1, Raw content certificate(substance chemical compositon)
2, Warmth treatment method sheet report
3, Dimension inspection report
4, UT take a look at report
EPTT: Seaworthy plywood packaged on stell pallets or as customer’s request
Delivery Date: Made the decision by the sum and dimensions of goods. Usually we management the massive diameter rings’ delivery time in 5 weeks right after we EPTT your official get.
Aggressive Gain: EPTT management and administration to the EPTT create approach, incXiHu (West Lake) Dis.Hu (West Lake) Dis. ingot smelting,forging, heat remedy, machining and strictly ultimate inspection prior to shipping and delivery.
EPTT parameters:
| EPTT | Alloy steel,EPTT steel,Carburizing metal,Quenched and tempered steel |
| Warmth treatment method | Normalizing,Annealing,Quenching ampTempering, Surface Quenching,Circumstance hardening |
| Machining | CNC Turning,CNC Milling,CNC Uninteresting,CNC Grinding,CNC Drilling |
| Equipment Machining | Equipment Hobbing,Equipment Milling,CNC Equipment Milling,Gear Cutting,Spiral EPTT slicing,Equipment Chopping |
| Inspection | Chemical Composition Take a look at,EPTT Test,Penetration Examination,Radiographic Check,EPTTic Test,Tensile Power Take a look at,EPTEPTTct Take a look at,Hardness Test,Dimension Examination |
| Module of Equipment | eight-a hundred and twenty |
| Gear Grinding | MAX. Module 24 |
| Diameter of Shaft: | MAX. two 200mm |
| Duration of Shaft | MAX. thirteen 000mm |
| Diameter of Equipment Wheel | MAX.thirteen 000 mm |
| Diameter of Spiral Gear | MAX. 2 200 mm |
| Duration of Equipment Shaft | MAX. five 000 mm |
|
tem |
Machining parts |
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certification |
ISO9001:2008 |
|
Machining equipments |
CNC cEPTTr, CNC milling EPTT, CNC turning EPTT, CNC lathes, lathe, 4 aXiHu (West Lake) Dis.s EPTT and so forth. |
|
EPTTs |
EPTT, Metal, Stainless steel, Brass, Copper, Bronze, Ab muscles, Laptop, PO, POM, Nylon, Teflon etc. |
|
Area end |
Anodize, Plating, Brushing, PoEPTTng, Blackened, PowEPTTcoating, Sandblasting, Laser engraving etc. |
|
Inspection EPTT |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Move meter, Go meter etc. |
|
Drawing structure |
PDF,dwg,and so forth |
Company introduction
HangEPTT Evon Engineering CO.,LTD is a manufacture of bearings, worm EPTTrs, slewing bearings, EPTTs, shaft and engineering components. EPTT bearings, worm EPTTrs, slewing bearings, EPTTs, shafts confirm every working day to be EPTTant structural and relationship aspects, they can be broadly employed in the liftinEPTTransport EPTTry, mining EPTTry, development EPTTry, port hoisting EPTTry, port oil transfer equipment, onshore and offshore crane, excavator, concrete EPTT, paper EPTT, plastic and rubber EPTT, weave EPTT, cement EPTT, metal EPTT, electric powered EPTT EPTT, wind EPTT generator, other building and sector EPTTs or gear and other huge rotary devices.
The goods manufactured by EPTT Engineering Co are largely exported to the international locations of the European EPT, United states, the Middle EPTT, the South American, the Africa, Austrilian and Asia regions and the Russian Federation, in the method of cooperation with our buyers, we have made it a principle to create a lasting and gratifying partnership with our buyers by supplying efficient support with the top top quality and reducing the manufacturing EPTT.
XiHu (West Lake) Dis.hu (West Lake) Dis.g for constant determination to the top quality of products and consumer support, Evon Engineering attaches great EPTTance to research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment to make certain better merchandise good quality and support from its institution. The top quality of EPTT products are based on the excellent EPTTist and complex degree of constructors and experts, highly qualified operators, ordeals manufacturing staff.
The firm name: HangEPTT Evon Engineering Co.,ltd
Deal with: No three Lianmeng Highway, EPTTnXiHu (West Lake) Dis. Spot, HangEPTT City, ZheJiang Province, EPTT
Tel: -379-64516701
Fax -379-64516702
Site:
Best China manufacturer & factory SMR in Oklahoma City United States Shaft Mounted helical speed reducer worm gearbox 40 bevel gear box shaft drive unit txt shaft mounted gear speed reducer With high quality best price
Our solution range also covers locking assemblies (clamping elements/locking unit), taper bushes, QD bushes, bolt-on hubs, pto shaft, agricultural gearboxes,torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes.
Overview
Quick Specifics
- Applicable Industries:
-
Developing Material Stores, Manufacturing Plant, Equipment Restore Stores, txt shaft mounted gear pace reducer
Our merchandise are selling nicely in Chinese markets and some goods sold in international markets are effectively gained by Chinese and overseas consumers at property and overseas.
- Gearing Arrangement:
-
Helical
- Output Torque:
-
max 8000NM
- Enter Pace:
-
1440
- Output Pace:
-
seventy two, a hundred and ten, 288
- Spot of Origin:Zhejiang, China
- Manufacturer Name:
-
OEM
- Product Amount:
-
SMR
- Rated Electrical power:
-
two.68~134.2
- color of Shaft Mounted pace reducer:
-
environmentally friendly blue gray
Supply Potential
- Supply Potential:
- 5000 Piece/Parts per Thirty day period
Packaging & Shipping and delivery
- Packaging Specifics
- common export packing and wood pallets packing
- Port
- Shanghai or Ningbo
-
Lead Time
: -
Amount(Parts) EPG aims at actively playing a major part in a marketplace which retains creating new competition approaches with regard to high quality, financial system and existence. This aim is to be reached by indicates of the joint assist coming from all the company’s departments (Creation dept., Technical dept. and Product sales dept.) and a hugely expert around the world distribution community.
one – 5000 In our sales plan we supply standard and extensive-angle PTO generate shafts. Regarding the customers’ wants there are various measurements, lengths and protection aspects (clutches) available.
>5000 Est. Time(times) thirty To be negotiated
Online Customization
Solution Description
Solution Description
SMR Metric Sequence
Sizae: B-J
Ratio: 5:1, 13:1, twenty:1
Greatest Output Torque: 8000 Nm
SMR Shafted mounted equipment velocity reducer:
1) Shafted mounted gear unit for conveyer systems
2) All gears are warmth handled and fixed to achieve minimal noise and high output
3) Mounting proportions are interchangeable with Fene
Item Paramenters
Product Paramenters
Relevant Merchandise
Associated Products
Product packaging
Product packaging
FAQ
FAQ
Q: Are you buying and selling business or company ?
A: HZPT group is made up in 3 factories and 2 abroad sales cooperations.we are making vacuum pumps,air compressors and gearboxes.
Q: How lengthy is your shipping and delivery time ? What is your phrases of payment ?
A: Typically it is thirty-forty five times. The time may range depending on the item and the amount of customization. For regular goods,
the payment is: thirty% T/T in advance ,harmony before shippment.,for tailored merchandise,fifty% downpayment is requested generally.
Q: What is the precise MOQ or price for your solution ?
A: As an OEM business, we can offer and adapt our items to a vast range of wants.Thus, MOQ and price may possibly tremendously range with depth dimension, substance and further specificationswhen you place orders,satisfaction get in touch with us in progress to communicate all specifics
