Product Description
Product Features
* Compact structure, integration of alloy aluminum body to ensure the maximum rigidity and corrosion resistance, and easy to assemble with multiple precision machined surface.
* The use of top-level spiral bevel gear, with optimization design, the contact tooth surface of uniform load, allowable hith torque output.
* Gear is made of high strength alloy steel carburizing, grinding precision.
* The design of multiple alloy steel output and input shaft applies to various industrial requirements.
* The simplified structure design with high torque and low backlash applies to applications of precision servo.
* Easy mount, with maintenance-free, no need to replace the grease and long service life.
* Application in Precision Rotary Axis Drives, Travel Gantry and Columns, Material Handling Axis Drives, Industrial Areas in Automation, Aerospace, and Machine Tool and Robotics.
Product Description
Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Series: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
* JAC-L Series: Shaft Input Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
* Gear Ratios: Spiral bevel gear set of high precision grinding can achieve from 1:1 to 6:1 as standard.
* Stage: 1 stage (1:1 to 6:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Speed (rpm): From 2500RPM to 3500RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 8 arcmin.
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N.
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N.
* Max. Radial Force (N) Of Input Shaft: From 700N to 7800N.
* Max. Axial Force (N) Of Input Shaft: From 350N to 3900N.
* Low Noise Level (dB): From 71dB to 82dB.
* High Efficiency (%): 98%.
* Average Life Span (hr): 20000 hours.
* Lubrication: Synthetic lubrication grease
* Mass Moments of Inertia (kg/cm2): From 0.43 kg/cm2 to 195.4 kg/cm2.
Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Series: Motor Flange Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
* JAC-FH Series: Motor Flange Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
* JAC-FL Series: Motor Flange Input Configuration, and CZPT Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
* Gear Ratios: Spiral bevel gear set of high precision grinding can achieve from 1:1 to 100:1 as standard, custom-made max. 400:1 ratio.
* Stage: 1 stage (1:1 to 6:1), 2 stage (8:1 to 30:1), 3 stage (32:1 to 100:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Speed (rpm): From 2000RPM to 5000RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 15 arcmin.
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N.
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N.
* Low Noise Level (dB): From 71dB to 82dB.
* High Efficiency (%): From 94% to 98%.
* Average Life Span (hr): 20000 hours.
* Mass Moments of Inertia (kg/cm2): From 0.15 kg/cm2 to 195.4 kg/cm2.
Product Parameters
Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
Product Dimensions
Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Series: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-L Series: Shaft Input Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Series: Motor Flange Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FH Series: Motor Flange Input Configuration, and Hollow Output Shaft with Key Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FL Series: Motor Flange Input Configuration, and CZPT Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Right-Angle, 90 Degree |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | 1-Stage, 2-Stage, 3-Stage |
| Customization: |
Available
|
|
|---|
What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by CX 2023-05-17
China 2022 High Quality Stepper Motor Reducer Precision Planetary Gear Reducer Planetary Motor Reducer Gearbox wholesaler
Warranty: 1 Yr
Relevant Industries: Garment Outlets, Creating Material Retailers, Production Plant, Machinery Restore Outlets, Food & Beverage Factory, House Use, Retail, Printing Shops, Development works , Power & Mining, Foodstuff & Beverage Stores, Other
Weight (KG): 8 KG
Personalized assist: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 10~2200Nm
Input Pace: 3000~6000rpm
Output Pace: 3~2000rpm
Effectiveness: 95%
Ratio: 3 ~ 100
Colour: Black or Blue
Output Type: shaft or hollow
Packing: Carton or wooden circumstance
Warmth therapy: Of course
Lubricant: Artificial
Customization: Assist
Packaging Specifics: Carton or Picket situation
Port: ZheJiang Port
Merchandise Description A Good deal Of Scorching Offering China Planetary Gearbox Speed Reducer Planetary Gearbox For Servo Motor Stepper Motor CNC MachinesTRANS AB collection planetary gearbox is the most well-known servo gearbox. With helical gears and integrated output planetary provider,TRANS AB collection planetary gearboxes have played the benefits of substantial precision, low sounds, and high effectiveness up to 95%. AB Sequence is a sort of super large precision and super substantial successful planetary gearbox, with double assist output, long span,large stability, vast area of the sunlight gear and planetary gear, more substantial connected technological parameters to attain high-depth function. All gears inside the TRANS servo planetary gearbox are helical design, substantial chunk charge, clean ongoing procedure, lower sound, low backlash. Built-in layout of interior ring and shell, substantial precision, large put on resistance. Built-in connection board layout can make it properly matches with all varieties of servo motors, and stepper motors completely. The cheapest backlash, as substantial as ninety five% performance and life span lubrication, tends to make the TRANS helical gearbox the ideal selection for clients. TRANS MB collection planetary gearbox for servo motor is a good alternative gearbox to AB sequence of APEX gearbox. We have numerous clients who prior to employed Apex planetary gearbox or spiral bevel gearbox now choose our MB gearbox or our correct angle gearbox AT series in the classification of the90-diploma gearbox. Planetary gearbox versions of Apex Dynamics: AB042 / AB060 / AB060A / AB090 / AB090A / AB115 / AB115A / AB142 /AB142A / AB180 / AB220 Product Demonstrate Organization Profile Payment&Delivery 1.Are you factory?Of course, we are facotry, and we produce planetary gearboxes, harmonic gearboxes, spiral bevel gearboxes, screw jack, hollow rotary desk, proper anfle gearbox, equipment motor, cam indexer, rack & pinion, stepper motor, stepper driver, servo motor, servo driver, and so forth.2.How do you ship the products?Generally, our gearboxes are shipped by UPS, FedEx, DHL, TNT, or delivered by sea or by air if customers needed. At times, we shipping and delivery the goods to the appointed forwarder of consumers.3.Do you supply a sample?Indeed, but you have to shell out for it. The MOQ is 1 piece.4.Can we be your agent or distributor?Of course, we will supply you all-round provider and technological help, as properly as great price.5.Do you provide OEM services?Indeed, we can. We can set your logo on our gearboxes to broaden your model affect.6.Why Choose Us ?Rapidly DeliveryNormally, we have products in inventory for common input measurements of gearboxes. We can supply the gearbox for you within 7 days after we get your payment.Large-quality GuaranteeOur precision gearboxes meet high standards and the good quality can meet the need of European customers. We have gained the typical repeated orders from them.Widest RangeWe provide the widest selection of model measurements for your choice. Most of our series gearboxes can be options to other brands of gearboxes. Global makes like Apex, Shimpo, Neaugart, Alpha, Liming, Sesame, harmonic drive, Hiwin, Nabtesco, and so on.Timely Techinical SupportWe often get the desire of our clients in the initial location. Our product sales team always can react to the inquiries of ourcustomers within 24 hours even during the holiday. Our well timed all-spherical provider has received the deep believe in of our customers. Back again House
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by czh
China factory Gear Box Gpb CZPT Right Angle Gearbox High Precision Planetary Gearhead with Quality with high quality
Product Description
TaiBang Motor Market Team Co., Ltd.
The primary merchandise is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which utilised broadly in numerous fields of production pipelining, transportation, foodstuff, drugs, printing, fabric, packing, place of work, apparatus, entertainment and many others, and is the desired and matched item for automatic equipment.
Design Instruction
GB090-10-P2
| GB | 090 | 571 | P2 |
| Reducer Series Code | Exterior Diameter | Reduction Ratio | Reducer Backlash |
| GB:Large Precision Square Flange Output
GBR:Higher Precision Right Angle Square Flange Output GE:Large Precision Spherical Flange Output GER:Higher Precision Appropriate Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm a hundred and twenty:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 indicates 1:10 | P0:Large Precision Backlash
P1:Precision Backlash P2:Standard Backlash |
Principal Specialized Efficiency
| Product | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | .03 | .16 | .61 | three.25 | nine.21 | 28.ninety eight | sixty nine.sixty one | ||
| four | .03 | .14 | .forty eight | 2.seventy four | seven.fifty four | 23.sixty seven | 54.37 | ||||
| five | .03 | .thirteen | .47 | two.seventy one | 7.forty two | 23.29 | fifty three.27 | ||||
| six | .03 | .thirteen | .forty five | 2.sixty five | 7.twenty five | 22.75 | 51.seventy two | ||||
| 7 | .03 | .thirteen | .forty five | 2.sixty two | seven.14 | 22.48 | 50.97 | ||||
| 8 | .03 | .13 | .forty four | 2.58 | seven.07 | 22.fifty nine | fifty.eighty four | ||||
| 9 | .03 | .13 | .44 | two.fifty seven | seven.04 | 22.fifty three | fifty.sixty three | ||||
| ten | .03 | .thirteen | .44 | two.57 | seven.03 | 22.51 | 50.56 | ||||
| 2 | 15 | .03 | .03 | .13 | .13 | .forty seven | .47 | two.71 | seven.42 | 23.29 | |
| 20 | .03 | .03 | .thirteen | .thirteen | .47 | .forty seven | two.71 | seven.forty two | 23.29 | ||
| twenty five | .03 | .03 | .13 | .13 | .forty seven | .47 | two.71 | 7.forty two | 23.29 | ||
| 30 | .03 | .03 | .thirteen | .thirteen | .forty seven | .forty seven | 2.71 | seven.forty two | 23.29 | ||
| 35 | .03 | .03 | .13 | .thirteen | .47 | .47 | 2.seventy one | seven.42 | 23.29 | ||
| forty | .03 | .03 | .thirteen | .thirteen | .forty seven | .47 | two.seventy one | 7.forty two | 23.29 | ||
| forty five | .03 | .03 | .thirteen | .thirteen | .forty seven | .47 | two.seventy one | 7.forty two | 23.29 | ||
| 50 | .03 | .03 | .13 | .thirteen | .forty four | .forty four | two.fifty seven | seven.03 | 22.51 | ||
| 60 | .03 | .03 | .thirteen | .13 | .44 | .forty four | 2.57 | seven.03 | 22.fifty one | ||
| 70 | .03 | .03 | .thirteen | .thirteen | .44 | .forty four | two.57 | seven.03 | 22.fifty one | ||
| eighty | .03 | .03 | .13 | .13 | .forty four | .forty four | 2.fifty seven | seven.03 | 22.fifty one | ||
| 90 | .03 | .03 | .13 | .13 | .44 | .44 | two.57 | seven.03 | 22.fifty one | ||
| 100 | .03 | .03 | .thirteen | .13 | .44 | .44 | two.57 | seven.03 | 22.fifty one |
| Item | Variety of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | one | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| two | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| two | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | one | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| two | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | seven | fourteen | fourteen | 25 | 50 | one hundred forty five | 225 | |
| two | 3 | 7 | 7 | 14 | 14 | twenty five | 50 | one hundred forty five | 225 | ||
| Noise(dB) | one,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input velocity(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | one,two | ten thousand | 10000 | ten thousand | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise take a look at normal:Distance 1m,no load.Calculated with an enter speed 3000rpm
Gearboxes can be utilised in different fields of complete processing, agriculture, chemical processing, oil and fuel, electrical power transmission and distribution programs, logistics, warehousing and other industries. Gear reducers are generally utilised where greater torque and/or reduce rotational speeds are required, or if energy requirements to be transmitted at alternating angles, such as in appropriate-angle motors. It can also modify the course of rotation, as effectively as clockwise and counterclockwise. EP gives a full range of gear reducers with correct angle worms and high effectiveness alternatives. Electrical Equipment Aluminum goods are a light-weight and tough different to present-day solid iron and metal designs and can be stocked or customized produced to your actual requirements. EP gearboxes are light-weight and tough, aluminum worm gearboxes are made for tight spaces, like hard-to-put in OEM designs as well as mobile tools. Eccentric reducers are available as compact aluminum or forged iron inline reducers with seal lifestyle rankings from 15HP (aluminum) to 40HP (solid iron). In addition to our regular and modified regular goods, our engineers will operate with you to design and style and build custom made solutions for multiple generate technologies to fit your software needs.
The expression “gearbox” is employed to refer to any unit that connects a motor to a device and is made up of a series of gears, also acknowledged as a equipment established. It gets the primary input pace from the motor and alterations it to a diverse output velocity employing its gears. Various sorts and combos of gears provide certain purposes. The varieties of gears discovered in gearboxes incorporate spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the input resource to the pace of the output source
China OEM ZD High Efficiency Speed 3-200K Reduction Ratio Helical Precision Planetary Gearbox near me factory
Merchandise Description
Design Variety
Planetar y gearbox is a variety of reducer with extensive versatility. The interior equipment adopts lower carbon alloy metal carburizing quenching and grinding or nitriding process. Planetary gearbox has the traits of little construction dimension, big output torque, higher pace ratio, higher efficiency, secure and trustworthy functionality, etc. The interior gear of the planetary gearbox can be divided into spur gear and helical gear.
• Model Selection
Our professional sales representive and technical team will choose the appropriate design and transmission solutions for your use depend on your certain parameters.
• Drawing Request
If you want far more merchandise parameters, catalogues, CAD or 3D drawings, make sure you contact us.
• On Your Need to have
We can modify normal merchandise or customize them to meet your specific needs.
Range Of Planetary Gearbox
Other Items
Business Profile
The phrase “gearbox” is used to refer to any device that connects a motor to a equipment and is made up of a sequence of gears, also identified as a equipment set. It receives the primary enter speed from the motor and alterations it to a distinct output speed using its gears. Diverse varieties and combinations of gears serve distinct reasons. The varieties of gears located in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality performance of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the input source to the speed of the output source
Planetary gearboxes are utilized in various occasions where substantial effectiveness and high reduction ratio are essential in a modest area. That includes high precision and higher torque-to-volume ratio, it is perfect for torque boost, deceleration, precise positioning and handle of regenerative equipment. To make certain that the selected planetary gearbox is the very best fit for your software, it is essential to think about parameters these kinds of as torque, backlash and gear ratios when deciding on a planetary gearbox.
China Professional Zd Horizontal Type High Precision 78mm Zdr Series Planetary Gearbox with Good quality
Item Description
ZD Horizontal Kind Large Precision 78mm ZDR Sequence Planetary Gearbox
Solution Description
ZDR collection planetary gearbox has adopted helical equipment layout, so the meshing of gears can be smoother. This sequence has a double-supported and sealed construction, simpler to put in for clients. It is commonly utilized in linear manipulators, packaging equipment, assembly strains and etc. The greatest backlash of the ZDR series is less than 5 arc.min and the reduction ratio covers 3~81.
The Product Advantages of Planetary Gearbox:
1.Versatile framework design and style, in line with a variety of functioning situations.
two.Ring equipment processing technological innovation: Employing inside equipment slotting equipment and hobbing equipment the precision of ring equipment after processing can reach GB7.
3.Hardened equipment secondary scraping technologies: secondary high-velocity dry cutting of gear eliminates equipment deformation triggered by heat therapy. Gear precision can attain GB6.
4.Reputable backlash testing.
How to Read:
seventy eight ZDR twenty ( ) (S) – 750 T1 ( )
a b c d e f g h
| a | Frame Dimension | seventy eight =78mm |
| b | Collection code:ZDR | Indirect tooth precision |
| c | Reduction Ratio | Single Stage: 3,4,5,6,7,8,9,ten Two Stages: fifteen,twenty,25,35,45,eighty one. |
| d | Backlash | Solitary Phase: 8arc.min Two Stages: 12arc.min |
| e | Enter shaft sort | S:All round locking(Omission)(irrespective whether or not the motor with keyway can use it. But D Cut can’t use) S1:Locking with locking ring(no matter whether the motor with keyway can use it. But D Cut can not use) S2:Locking with keyway (input shaft with crucial) K:With keyway A:0ther type (you should contact with us) |
| f | Applicable servo motor electrical power (W),Please contact us for specific electrical power | |
| g | Please speak to us for the mouting kind of the flang | |
| h | Please contact us for the design of servo motor | |
Spesifications & Details
When input pace is 3000rpm
| Solution NO. | Reduction Ratio | Motor | Output Shaft Speed (rpm) | Common Output Torque (N.m) | Instantaneous max.Output Torque (N.m) | Permissible Radial Load (N) | Permissible Axial Load (N) | Interior Minute Ohnertia Of Input Shaftconversion (x10-4 kg.m2) | Perrmissible Output Torque (N.m) | Instantaneous Max. Permissible Output Torque (N.m) |
| 78ZDR | 3 | 750 | 1000 | six.37 | 19.3 | 784 | 392 | .913 | 6.86 | 20.6 |
| 5 | 400 | 600 | 5.39 | sixteen.2 | 980 | 490 | .363 | 6.57 | 19.7 | |
| 750 | ten.seven | 32.one | .713 | 11.five | 34.three | |||||
| 9 | two hundred | 333 | 3.72 | 11.three | 1180 | 588 | 0.275 | 9.70 | 29.two | |
| 400 | nine.51 | 28.five |
Note1) The minute of input shaft conversion is only received from the reducer, so it does not consist of second of inertia of the motor.
Note2) The max. enter speed is 5000rpm. Normally established to 3000rpm or less.
Note3) The permissble radial load is indicated on the centre of the output shaft.
Note4) All values are in the selection corresponding to helical gear.
When input pace is 3000rpm
| Solution NO. | Reduction Ratio | Motor | Output Shaft Speed (rpm) | Regular Output Torque (N.m) | Instantaneous max.Output Torque (N.m) | Permissible Radial Load (N) | Permissible Axial Load (N) | Inner Instant Ohnertia Of Enter Shaftconversion (x10-4 kg.m2) | Perrmissible Output Torque (N.m) | Instantaneous Max. Permissible Output Torque (N.m) |
| 78ZDR | 15 | 200 | 200 | 6.27 | eighteen.eight | 1470 | 735 | 0.300 | 16.two | 48.six |
| four hundred | 15.8 | 47.5 | ||||||||
| 20 | 200 | 150 | eight.69 | 26.one | 1570 | 785 | 0.294 | 21.1 | 63.three | |
| four hundred | 21.1 | sixty three.three | ||||||||
| 25 | two hundred | 120 | eleven.one | 33.three | 1670 | 833 | 0.288 | 21.seven | 64.nine | |
| four hundred | 26.4 | 79.two | 26.four | 79.2 | ||||||
| 35 | one hundred | 85 | seven.24 | 21.seven | 1670 | 833 | 0.065 | 13.9 | 41.7 | |
| 200 | fifteen.five | 46.six | 0.262 | 15.5 | 46.6 | |||||
| 45 | fifty | 66 | 3.86 | eleven.six | 1670 | 833 | 0.5715 | 9.fifty | 28.six | |
| one hundred | 9.31 | 28. | ||||||||
| 81 | fifty | 37 | seven.02 | twenty.8 | 1670 | 833 | 0.571 | 9.70 | 29.two |
Note1) The minute of input shaft conversion is only acquired from the reducer, so it does not contain second of inertia of the motor.
Note2) The max, input pace is 5000rpm. Normally established to 3000rpm or less.
Note3) The permissble radial load is indicated on the middle of the output shaft.
Note4) All values are in the variety corresponding to helical equipment.
When enter velocity is 2000rpm
| Item NO. | Reduction Ratio | Motor | Output Shaft Speed (rpm) | Normal Output Torque (N.m) | Instantaneous max.Output Torque (N.m) | Permissible Radial Load (N) | Permissible Axial Load (N) | Inner Second Ohnertia Of Enter Shaftconversion (x10-4 kg.m2) | Perrmissible Output Torque (N.m) | Instantaneous Max. Permissible Output Torque (N.m) |
| 78ZDR | 3 | 400 | 666 | five.01 | 15. | 900 | 450 | .913 | 6.86 | 20.6 |
| 5 | two hundred | 400 | 3.82 | 11.5 | 1120 | 560 | .363 | 6.fifty seven | 19.7 | |
| 400 | eight.35 | 25.1 | .713 | 11.5 | 34.three | |||||
| 9 | 100 | 222 | 2.35 | seven.04 | 1340 | 670 | 0.275 | 9.70 | 29.2 | |
| 200 | six.sixty four | 19.9 | ||||||||
| 15 | a hundred | 133 | 3.ninety one | 11.7 | 1670 | 833 | 0.three hundred | 16.two | 48.6 | |
| two hundred | eleven.one | 33.two | ||||||||
| 20 | one hundred | 100 | five.73 | seventeen.2 | 1790 | 895 | 0.294 | 21.one | 63.3 | |
| two hundred | 14.eight | 44.four | ||||||||
| 25 | 100 | 80. | seven.sixteen | 21.5 | 1670 | 833 | 0.288 | 21.7 | 64.9 | |
| two hundred | eighteen.five | fifty five.4 | ||||||||
| 35 | 50 | 57. | four.forty three | thirteen.three | 1900 | 950 | 0.262 | 15.5 | 46.six | |
| 100 | 12.7 | 38.one | ||||||||
| 45 | fifty | 44.4 | 5.80 | 17.four | 1670 | 833 | 0.5715 | 9.fifty | 28.six | |
| 81 | fifty | 24.six | nine.70 | 29.two | 1670 | 833 | 0.5710 | 9.70 | 29.2 |
Note1) The moment of input shaft conversion is only received from the reducer, so it does not incorporate moment of inertia of the motor.
Note2) The permissble radial load is indicated on the centre of the output shaft.
Note3) All values are inside of the variety corresponding to helical gear.
Dimensions (Unit: mm):
| Product NO. | Reduction Ratio | Motor | Whole Duration L | Output Shaft | Flange | |||||||||||||
| Panasonic- made MSMA |
Yaskawa-manufactured SGMASH SGMSH | Mitsubishi-manufactured HC-KFS HC-RFS |
LR | S | Q | QM | QM | W×U | T | D | LB | LE | LA | LZ | X | |||
| 78ZDR | 45,81 | fifty | 142 | 50 | 19 | 30 | 26 | M5(depth)20 | 6×21.5 | 6 | 80 | 70 | 3 | 90 | M6 | 20 | ||
| 35 | 100 | 150 | ||||||||||||||||
| 45 | one hundred | 142 | ||||||||||||||||
| 9 | 200 | 139.5 | ||||||||||||||||
| fifteen,twenty,twenty five,35 | two hundred | 150 | ||||||||||||||||
| five,9 | 400 | 139.five | ||||||||||||||||
| 15,twenty,25 | four hundred | 150 | ||||||||||||||||
| 3,five | 750 | 143.5 | ||||||||||||||||
Note1) Remember to inquire to us if motor product isn’t really normal (Matching motor checklist). (The flange dimension might be different if motor assension is different.)
Note2) Rotation of the output shaft is in the exact same course as that of motor enter.
Note3) All values are within the range corresponding to helical equipment.
Mechanism
Double assistance mechanism
1.The planetary equipment is put in the middle of the output shaft.
two.The output shaft bearing is placed at both ends of the planetary equipment.
three.Individual solar equipment and coupling.
Compact output shaft mechanism
It adopts the design and style of output shaft integrated program, compact structure, substantial rigidity, and it can endure big impact. Place the enter CZPT and the sunshine gear at the middle of the output shaft to increase the concentricity of the parts, thus efficiently controlling the gear clearance and bettering the backlash of the entire gearbox.
Construction
Entire needle structure
The internal bearing of the planetary gear adopts a complete-needle style, the interior hole is produced by a grinding process, the area hardness is HRC60, and the cylindricity is considerably less than .003mm.
Ring gear composition
The integral construction of the ring equipment and the output flange increases its rigidity and minimizes misassembly.
Other Design Sort of ZDR Sequence
Far more products,make sure you simply click listed here…
Company Profile
Supply
Our Providers
1.Upkeep time & Warranty: one yr following leaving manufacturing unit.
2.Other provider: Such as modeling selection information, set up guide, and dilemma taking pictures manual, and so on.
FAQ
Q: What’re your principal goods?
A: We currently generate Brushed DC Motors, Brushed DC Equipment Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, High Precision Planetary Gearbox and Precision Cycloidal Gearbox and so on.. You can examine the specs for earlier mentioned motors on our internet site and you can email us to recommend needed motors per your specification as well.
Q: How to choose a ideal motor or gearbox?
A:If you have motor pictures or drawings to present us, or you have detailed requirements, this kind of as, voltage, velocity, torque, motor dimension, functioning method of the motor, needed lifetime and noise amount etc, make sure you do not be reluctant to allow us know, then we can suggest suitable motor for every your request accordingly.
Q: Do you have a tailored support for your regular motors or gearboxes?
A: Sure, we can customise for every your request for the voltage, speed, torque and shaft dimension/form. If you need to have extra wires/cables soldered on the terminal or want to add connectors, or capacitors or EMC we can make it also.
Q: Do you have an person design service for motors?
A: Sure, we would like to design motors separately for our buyers, but some sort of molds are necessory to be developped which may possibly need actual value and style charging.
Q: What is your guide time?
A: Typically speaking, our normal normal item will need fifteen-30days, a little bit longer for personalized merchandise. But we are really versatile on the guide time, it will count on the certain orders.
Gear reducers, also called reducers, occur in a number of transmission variations and are created to multiply torque and lessen input speed to a preferred output velocity. The principal advantage of inline gearboxes is their capability to keep handle in apps involving higher rotational speeds. Their performance and capacity to offer substantial enter speeds with nominal backlash make inline reducer gearboxes ideal for a broad selection of movement manage apps
Below is a record of our presently accessible industrial gearboxes. If you are not able to find what you are searching for, you should get in touch with the manufacturing unit for a lot more choices. At EP, we are consistently building new products and retrofitting outdated ones to fulfill buyer needs.
China Best Sales CZPT Transmission Epes-140 High Precision Planetary Gearbox with Low Backlash 130-300nm with Free Design Custom
Merchandise Description
Precision planetary equipment reducer is a new-era of merchandise created by our business, with a compromise of superior technology equally at house and abroad, its principal attributes are as follows:
one. Lower sound: under 65db.
two. Low backlash: in 3 arcmin.
3. High performance: ninety seven% for 1 phase, ninety four% for 2 stages.
4. Higher input velocity: Rated enter pace 3000rpm, max input velocity 6000 rpm.
5. High output torque: increased torque output than that of traditional planetary equipment reducer.
6. Large stability hardening,which extends gear support daily life and keep higher accuracy as new after a extended period of procedure.
Precicion planetary gear reducer is broadly utilized in the adhering to fields:
one. Aerospace industries.
two. Health care health, digital info industries.
3. Industrial robots, productin automation, CNC equipment tool manufacturing industries.
4. Motor,textile,printing,food,metallurgical,envrironment defense engineering, warehouse CZPT industries.
About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a chief manufactur in system subject and punching/stamp
ing subject because 1984. Our primary product, NMRV worm gear pace reducer and collection helical gearbox, XDR,
XDF, XDK, XDShave achieved the superior strategy index of the congeneric European and Janpanese produc
ts, We provide common gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can take orders
of non-regular items, this kind of as gears, shafts, punching areas ect, according to customers’ Drawings or sam-
ples.
Our business has total established of tools like CNC, lathes, milling devices, gear hobbing machine, g-
ear grinding device, gear honing machine, gear shaping equipment, worm grinder, grinding equipment, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing devices and s-
o on. We have advanced testing equipments also.
Our company has recognized favorable cooperation relationships with sub-suppliers involving casting, uncooked mat-
erial, warmth treatment method, surface area ending and so on.
Gear reducers, also named reducers, come in numerous transmission styles and are created to multiply torque and reduce enter velocity to a sought after output velocity. The principal benefit of inline gearboxes is their capability to sustain management in applications involving high rotational speeds. Their effectiveness and capacity to provide high input speeds with minimum backlash make inline reducer gearboxes ideal for a broad range of motion handle applications
Gearboxes can be used in a variety of fields of thorough processing, agriculture, chemical processing, oil and fuel, energy transmission and distribution programs, logistics, warehousing and other industries. Equipment reducers are generally utilized in which increased torque and/or decrease rotational speeds are required, or if electricity needs to be transmitted at alternating angles, these kinds of as in right-angle motors. It can also adjust the course of rotation, as nicely as clockwise and counterclockwise. EP delivers a complete range of equipment reducers with right angle worms and substantial effectiveness options. Electrical Equipment Aluminum products are a light-weight and tough different to present-day forged iron and steel models and can be stocked or customized produced to your exact requirements. EP gearboxes are lightweight and resilient, aluminum worm gearboxes are made for restricted spaces, like tough-to-set up OEM styles as nicely as mobile equipment. Eccentric reducers are available as compact aluminum or solid iron inline reducers with seal lifestyle rankings from 15HP (aluminum) to 40HP (solid iron). In addition to our common and modified regular items, our engineers will perform with you to design and style and build custom remedies for several push systems to go well with your software demands.
China supplier ZD High-Speed Ratio Helical Precision Planetary Gearbox For Servo Motor Steeping near me supplier
Solution Description
Product Choice
ZD Leader has a vast range of CZPT motor manufacturing lines in the sector, such as DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Via complex innovation and customization, we support you create outstanding application techniques and provide flexible options for various industrial automation conditions.
• Design Assortment
Our expert revenue representive and technical team will choose the appropriate design and transmission solutions for your utilization rely on your specific parameters.
• Drawing Ask for
If you need to have much more merchandise parameters, catalogues, CAD or 3D drawings, remember to speak to us.
• On Your Want
We can modify common items or personalize them to satisfy your distinct requirements.
Item Parameters
Variety Of RV Reducer
Application Of RV Reeducer
Precision Cycloidal Gearbox is widely employed in industrial machinery fields such as device instrument, robot arm, industrial robot, die-casting feeding device, manipulator for punching machine, AGV driver, bottle-making device, UV Printer and and so forth.
Other Goods
Business Profile
Gearboxes go by a lot of distinct names, such as gear drives, speed reducers, gear reducers, speed reducers, and gear motors. All terms are employed interchangeably when referring to inline gear reducers. Our inventory contains a vast range of gear reducers for high speed, substantial precision applications with enter speeds up to 4000 RPM.
These compact, light-weight, minimal backlash inline gear reducers have been originally designed for encoder apps. They are also suitable for many other travel techniques. Encoder equipment reducers have a quite minimal instant of inertia at the shaft enter and are rated for enter speeds up to 3000 rpm. Two body dimensions are offered with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
China Hot selling High Precision Rotary Flange Planetary Gearbox High-Precision Gear Reducer Low Backlash Precision Gearboxes High Precision Servo Mount Gearboxes near me manufacturer
Merchandise Description
Solution Attributes
* Compact structure, integration of alloy aluminum human body to ensure the highest rigidity and corrosion resistance, and effortless to assemble with several precision machined area.
* The use of leading-amount spiral bevel gear, with optimization design and style, the contact tooth surface of uniform load, allowable hith torque output.
* Gear is made of higher strength alloy steel carburizing, grinding precision.
* The design and style of numerous alloy steel output and input shaft applies to various industrial requirements.
* The simplified framework design with substantial torque and minimal backlash applies to applications of precision servo.
* Straightforward mount, with servicing-free of charge, no need to have to change the grease and prolonged service daily life.
* Application in Precision Rotary Axis Drives, Travel Gantry and Columns, Substance Dealing with Axis Drives, Industrial Areas in Automation, Aerospace, and Equipment Resource and Robotics.
Product Description
Shaft Enter Configuration – Higher Precision Spiral Bevel Gearboxes
* JAC-C Sequence: Shaft Enter Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Types: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
* JAC-H Series: Shaft Enter Configuration, and Hollow Output Shaft with Essential Way.
* Designs: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
* JAC-L Series: Shaft Enter Configuration, and Solid Output Shaft.
* Designs: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
* Gear Ratios: Spiral bevel gear set of substantial precision grinding can obtain from 1:1 to 6:1 as common.
* Phase: 1 phase (1:1 to 6:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Quit Torque = 2 Instances of Rated Output Torque.
* Max. Enter Pace (rpm): From 2500RPM to 3500RPM.
* Rated Enter Velocity (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 8 arcmin.
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N.
* Max. Axial Pressure (N) Of Output Shaft: From 450N to 5750N.
* Max. Radial Pressure (N) Of Input Shaft: From 700N to 7800N.
* Max. Axial Force (N) Of Input Shaft: From 350N to 3900N.
* Low Noise Degree (dB): From 71dB to 82dB.
* High Efficiency (%): 98%.
* Average Daily life Span (hr): 20000 hours.
* Lubrication: Synthetic lubrication grease
* Mass Times of Inertia (kg/cm2): From .forty three kg/cm2 to 195.4 kg/cm2.
Motor Flange Enter Configuration – Substantial Precision Spiral Bevel Gearboxes
* JAC-FC Sequence: Motor Flange Enter Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Designs: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
* JAC-FH Series: Motor Flange Input Configuration, and Hollow Output Shaft with Crucial Way.
* Models: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
* JAC-FL Series: Motor Flange Enter Configuration, and Reliable Output Shaft.
* Designs: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
* Equipment Ratios: Spiral bevel gear established of large precision grinding can achieve from 1:1 to one hundred:1 as normal, personalized-manufactured max. four hundred:1 ratio.
* Phase: 1 stage (1:1 to 6:1), 2 phase (8:1 to 30:1), 3 phase (32:1 to 100:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault End Torque = 2 Occasions of Rated Output Torque.
* Max. Enter Speed (rpm): From 2000RPM to 5000RPM.
* Rated Input Speed (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 15 arcmin.
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N.
* Max. Axial Pressure (N) Of Output Shaft: From 450N to 5750N.
* Low Sounds Level (dB): From 71dB to 82dB.
* High Efficiency (%): From 94% to 98%.
* Average Lifestyle Span (hr): 20000 hours.
* Mass Times of Inertia (kg/cm2): From .fifteen kg/cm2 to 195.4 kg/cm2.
Merchandise Parameters
Shaft Enter Configuration – High Precision Spiral Bevel Gearboxes
Motor Flange Enter Configuration – Large Precision Spiral Bevel Gearboxes
Solution Proportions
Shaft Enter Configuration – Substantial Precision Spiral Bevel Gearboxes
* JAC-C Sequence: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Designs: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
Shaft Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-H Series: Shaft Enter Configuration, and Hollow Output Shaft with Crucial Way.
* Models: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
Shaft Input Configuration – Higher Precision Spiral Bevel Gearboxes
* JAC-L Sequence: Shaft Enter Configuration, and Solid Output Shaft.
* Models: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
Motor Flange Enter Configuration – Large Precision Spiral Bevel Gearboxes
* JAC-FC Sequence: Motor Flange Enter Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Designs: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
Motor Flange Input Configuration – Higher Precision Spiral Bevel Gearboxes
* JAC-FH Series: Motor Flange Input Configuration, and Hollow Output Shaft with Important Way.
* Versions: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FL Collection: Motor Flange Input Configuration, and Sound Output Shaft.
* Versions: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
The expression “gearbox” is employed to refer to any gadget that connects a motor to a machine and is made up of a series of gears, also known as a equipment established. It gets the principal enter velocity from the motor and alterations it to a different output pace employing its gears. Various kinds and combinations of gears provide particular needs. The varieties of gears found in gearboxes incorporate spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input supply to the pace of the output source
Gearboxes are mechanical gadgets that help generate systems preserve the best possible velocity and torque for apps. Also recognized as gearboxes and equipment drives, they reduce the rotational pace of the enter shaft by a specific proportion and improve the energy shipped to the output shaft by the same percentage. Ratio multipliers improve the deceleration and torque offered by the reducer by a particular ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are add-ons used with the reducer. They are usually used in apps in which the reducer is not straight connected to the travel mechanism.
China Good quality Zd Horizontal Type High Precision 80mm Zde Series Planetary Gearbox near me manufacturer
Product Description
ZD Horizontal Variety Substantial Precision 80mm ZDE Series Planetary Gearbox
Item Description
The large-precision planetary gearbox adopts spur equipment design and style, and is employed in numerous manage transmission fields with servo motors, these kinds of as precision device equipment, laser slicing tools, battery processing products, and so forth. It has the advantages of large torsional rigidity and large output torque. The backlash of the ZDE series is considerably less than 8 arc.min and the reduction ratio handles 3~512K.
The Product Advantages of Planetary Gearbox:
one.Adaptable composition style, in line with a variety of operating conditions.
2.Ring equipment processing technological innovation: Using internal equipment slotting device and hobbing device the precision of ring equipment following processing can attain GB7.
3.Hardened gear secondary scraping engineering: secondary large-velocity dry slicing of gear removes equipment deformation caused by warmth treatment. Gear precision can get to GB6.
4.Reliable backlash testing.
How to Go through:
eighty ZDE 20 ( ) (S) -750 T1
a b c d e f g
| a | Frame Size | 80 = 80mm |
| b | Series code:ZDE | Roud mounting flange sequence |
| c | Reduction Ratio | One Phase: 3,4,5,8,10 Two Stages: 9,12,fifteen,16,twenty,25,32,forty,sixty four 3 Stages: sixty,80,one hundred,one hundred twenty,one hundred sixty,two hundred,256,320,512. |
| d | Backlash | Solitary Phase: 12 arc.min Two Stages: 15 arc.min Third Stages: eighteen arc.min |
| e | Input shaft variety | S: 0ver locking (Omission) (Irrespective whether the motor with kevwav can use it.) S1: Locking with locking ring (No matter regardless of whether the motor with keyway can use it.) S2: Locking with keyway (Enter shaft with key) K: With keyway A: Other kinds (Please get in touch with with us) |
| f | Applicable servo motor power (W),Remember to speak to us for distinct electrical power | |
| g | Please contact us for the mouting sort of the flange | |
Spesifications
| Product Sort | Unit | Number Of Phase | Reduction Ratio | 80ZDE |
| Rated Output Torque | N.M | 1 | 3 | 40 |
| 4 | 50 | |||
| five | 50 | |||
| eight | forty five | |||
| 10 | 40 | |||
| 2 | 9 | one hundred | ||
| 12 | a hundred | |||
| fifteen | 100 | |||
| sixteen | a hundred and twenty | |||
| 20 | a hundred and twenty | |||
| twenty five | 110 | |||
| 32 | 120 | |||
| forty | 110 | |||
| sixty four | 45 | |||
| 3 | sixty | one hundred | ||
| 80 | 120 | |||
| a hundred | one hundred twenty | |||
| 120 | one hundred | |||
| one hundred sixty | a hundred and twenty | |||
| two hundred | a hundred and ten | |||
| 256 | a hundred and twenty | |||
| 320 | a hundred and ten | |||
| 512 | 45 | |||
| Max radial torque | N | / | / | 900 |
| Max Axial torque | / | / | 450 | |
| Full Load Performance | % | 1 | / | ninety six |
| 2 | / | ninety four | ||
| 3 | / | 90 | ||
| Backlash | arc.min | 1 | / | <8 |
| 2 | / | <12 | ||
| 3 | / | <15 |
Demensions(Device: mm):
| Product sort | No. of phase | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 80ZDE | 1 | 144 | sixty | 40 | 36 | 28 | 4 | 3 | Φ20h7 | Φ25 | Φ60h7 | Φ80 | Φ70 |
| two | 162 | 78 | |||||||||||
| 3 | 179.5 | ninety five.five | |||||||||||
| 1,2,three | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| six | 22.five | M6X10 | M6X16 | forty four | forty | ten | Φ90 | Φ70G7 | ≤Φ19G7 | M6X15 | 80 |
Thorough Photos
Mechanism
Single help mechanism
1.The planetary equipment is put at 1 conclude of the output shaft.
2.The output shaft bearing is positioned at 1 end of the planetary equipment.
three.Individual sunlight gear and coupling.
Compact output shaft system
It adopts the design of output shaft built-in program, compact structure, high rigidity, and it can endure massive influence. Location the enter CZPT and the sunlight equipment at the centre of the output shaft to boost the concentricity of the parts, thereby efficiently controlling the equipment clearance and improving the backlash of the entire gearbox.
Construction
Ring gear structure
The integral framework of the ring gear and the output flange improves its rigidity and reduces misassembly.
Far more specifics
A lot more items,you should click on below…
Organization Profile
Shipping
Our Companies
one.Routine maintenance time & Guarantee: 1 12 months soon after leaving factory.
2.Other support: Including modeling selection information, installation guidebook, and difficulty capturing information, etc.
FAQ
Q: What’re your principal goods?
A: We at present create Brushed DC Motors, Brushed DC Gear Motors, Planetary DC Equipment Motors, Brushless DC Motors, AC Motors, High Precision Planetary Gearbox and Precision Cycloidal Gearbox etc.. You can check out the specifications for earlier mentioned motors on our internet site and you can e mail us to advocate needed motors for every your specification also.
Q: How to select a suited motor or gearbox?
A:If you have motor images or drawings to display us, or you have in depth requirements, this kind of as, voltage, velocity, torque, motor size, doing work method of the motor, essential lifetime and sounds stage etc, you should do not hesitate to allow us know, then we can advocate ideal motor per your request accordingly.
Q: Do you have a customized service for your regular motors or gearboxes?
A: Yes, we can customise for every your request for the voltage, velocity, torque and shaft size/form. If you want additional wires/cables soldered on the terminal or need to have to incorporate connectors, or capacitors or EMC we can make it also.
Q: Do you have an person design and style support for motors?
A: Yes, we would like to layout motors independently for our consumers, but some sort of molds are necessory to be developped which may possibly want specific value and layout charging.
Q: What is your guide time?
A: Typically speaking, our standard standard item will require fifteen-30days, a little bit more time for custom-made goods. But we are extremely versatile on the guide time, it will rely on the certain orders.
When searching at a reducer vs a gearbox, often the only variation is terminology. This is simply because all reducers are gearboxes. Nevertheless, not all gearboxes are retarders. This may audio complicated, but it is actually quite simple. A reducer is a gear established among the motor and the machine. The function of the reducer is to reduce the rotational pace transferred in between these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. Second, a reducer, as the title indicates, reduces the speed of the input (output in rpm) so that the output is the appropriate pace. The expression “gearbox” is just a generic expression utilized for the gear train amongst the motor and the device. As a result, all reducers are gearboxes. Even so, not all gearboxes minimize enter pace. Although uncommon, gearboxes can truly improve enter speeds. By significantly the most common variety of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Gearboxes can be utilised in different fields of complete processing, agriculture, chemical processing, oil and gas, electricity transmission and distribution techniques, logistics, warehousing and other industries. Gear reducers are generally used the place higher torque and/or reduce rotational speeds are required, or if electrical power wants to be transmitted at alternating angles, this kind of as in proper-angle motors. It can also modify the direction of rotation, as effectively as clockwise and counterclockwise. EP offers a comprehensive range of gear reducers with appropriate angle worms and higher efficiency options. Electrical Gear Aluminum products are a lightweight and tough substitute to present-day solid iron and metal versions and can be stocked or personalized made to your actual specifications. EP gearboxes are light-weight and tough, aluminum worm gearboxes are designed for limited spaces, like challenging-to-install OEM styles as effectively as mobile tools. Eccentric reducers are obtainable as compact aluminum or solid iron inline reducers with seal existence rankings from 15HP (aluminum) to 40HP (forged iron). In addition to our common and modified regular goods, our engineers will work with you to design and construct customized solutions for a number of generate technologies to suit your application wants.
China OEM Zd High Precision 110mm HD Series Helical Gear Planetary Gearbox with Flange with Free Design Custom
Product Description
ZD Higher Precision 110mm Hd Collection Helical Gear Planetary Gearbox with Flange
Item Description
The large-precision planetary gearbox adopts helical equipment design and style, and is used in different management transmission fields with servo motors, such as precision equipment resources, laser cutting equipment, battery processing gear, and so forth. It has the positive aspects of input and output built-in composition, massive torque and large precision. The backlash of the High definition collection is considerably less than 5 arc.min and the reduction ratio handles 4~a hundred.
The Product Advantages of Planetary Gearbox:
one.Versatile composition design, in line with various functioning problems.
two.Ring equipment processing technological innovation: Utilizing internal gear slotting machine and hobbing equipment the precision of ring equipment following processing can attain GB7.
three.Hardened equipment secondary scraping technologies: secondary high-velocity dry cutting of equipment gets rid of gear deformation triggered by warmth treatment. Equipment precision can attain GB6.
four.Reputable backlash examination.
Spesifications
| Merchandise Kind | Device | Quantity Of Phase | Reduction Ratio | 110HD |
| Rated Output Torque | N.M | 1 | 4 | 270 |
| 5 | 330 | |||
| 7 | 300 | |||
| 10 | 230 | |||
| 2 | twenty | 270 | ||
| twenty five | 330 | |||
| 35 | 300 | |||
| forty | 270 | |||
| fifty | 330 | |||
| 70 | three hundred | |||
| 100 | 230 | |||
| Allowable axial pressure | N | 1,two | 4~one hundred | 2990 |
| Entire Load Efficiency | % | one | four~10 | ≥97% |
| two | fifteen~100 | ≥94% | ||
| Backlash | arc.min | 1 | 4~10 | ≤5 |
| two | 15~100 | ≤7 |
Dimensions(Solitary-stage, Reduction Ratio i=4~10, Device: mm):
| Solution kind | D1H7 | D2 | D3h7 | D4h7 | D5 | D6 | D7 | D8H7 | D9 | D10 | D11h7 | D12 |
| 110HD | forty | 63 | 80 | 110 | 135 | 11×M6×1P | one hundred forty five | 6 | ninety | 8×5.5 | 120 | 109.2 |
| L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | L10 | C14 | C2four | |
| 12 | thirteen.five | six | 29 | 10 | eight | ten | 37 | 7 | one | 130 | M8×1.25P | |
| C34 | C4four | C54G6 | C6four | C74 | C84 | C9four | C10four | OD | ||||
| ≤32 | fifty | one hundred ten | five | a hundred and fifteen | 19.5 | 121.5 | thirteen | 110×3 |
Dimensions(Double-stage, Reduction Ratio i=twenty~a hundred, Unit: mm):
| Merchandise kind | D1H7 | D2 | D3h7 | D4h7 | D5 | D6 | D7 | D8H7 | D9 | D10 | D11h7 | D12 |
| 110HD | 40 | sixty three | eighty | a hundred and ten | one hundred thirty five | 11×M6×1P | a hundred forty five | six | seventy seven | 8×5.five | 120 | 109.two |
| L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | L10 | C14 | C2four | |
| 12 | 13.five | six | 29 | ten | eight | 10 | 87.5 | seven | one | a hundred | M6×1P | |
| C3four | C44 | C54G6 | C64 | C7four | C8four | C9four | C104 | OD | ||||
| ≤19/≤24 | 40 | eighty | 4 | ninety | 17 | one hundred sixty | ten.75 | 110×3 |
Thorough Photographs
Information
1.The planetary gear is established in the center of the output shaft
two.The output shaft bearing is set at equally ends of the planetary equipment
3.The input shaft is established inside of the output shaft
four.United sun gear and coupling.
5.Integrated arm assistance composition makes certain the concentricity of the transmission factors and the design of large span and big bearings can get the optimum torsion rigidity and minute of inertia.
Other versions of High definition
More merchandise,remember to click listed here…
Production Line
Thoroughly clean and standardized creation lines
imported products and robot arms for gearbox parts processing, which can guarantee the merchandise accuracy for its automated procedure.
Organization Profile
Supply
Our Solutions
one.Servicing time & Guarantee: one year soon after leaving factory
two.Other service: Which includes modeling selection guide, set up manual, and dilemma capturing manual, etc.
FAQ
Q: What’re your principal merchandise?
A: We at present create Brushed DC Motors, Brushed DC Equipment Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, Large Precision Planetary Gearbox and Precision Cycloidal Gearbox and so forth.. You can verify the requirements for over motors on our website and you can electronic mail us to recommend necessary motors for every your specification way too.
Q: How to select a ideal motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed requirements, this kind of as, voltage, velocity, torque, motor size, working method of the motor, needed life span and sounds stage and many others, make sure you do not hesitate to permit us know, then we can advise appropriate motor per your ask for appropriately.
Q: Do you have a tailored service for your regular motors or gearboxes?
A: Of course, we can customise per your request for the voltage, pace, torque and shaft measurement/shape. If you require added wires/cables soldered on the terminal or need to have to include connectors, or capacitors or EMC we can make it also.
Q: Do you have an specific design and style service for motors?
A: Indeed, we would like to layout motors individually for our clients, but some type of molds are necessory to be developped which may possibly require exact price and layout charging.
Q: What is your lead time?
A: Generally talking, our typical regular solution will want 15-30days, a little bit more time for custom-made items. But we are very adaptable on the direct time, it will depend on the distinct orders.
Gearboxes are mechanical units that help drive programs maintain ideal velocity and torque for purposes. Also recognized as gearboxes and equipment drives, they lessen the rotational velocity of the enter shaft by a certain proportion and improve the power shipped to the output shaft by the exact same proportion. Ratio multipliers enhance the deceleration and torque presented by the reducer by a particular ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are accessories utilized with the reducer. They are typically employed in apps in which the reducer is not immediately related to the travel system.
Planetary gearboxes are employed in a variety of occasions in which large efficiency and higher reduction ratio are essential in a little space. Showcasing substantial precision and higher torque-to-quantity ratio, it is ideal for torque boost, deceleration, precise positioning and handle of regenerative equipment. To make sure that the selected planetary gearbox is the ideal in shape for your software, it is essential to contemplate parameters this sort of as torque, backlash and equipment ratios when choosing a planetary gearbox.