Corrugated cardboard printing slotting substantial precision push machine 

Features and attributes:
The complete equipment is made and produced in accordance to large velocity, higher precision, higher performance, reputable security and safety.
Manage method: undertake the international model programmable controller (PLC),electrical control program of industrial HMI and inverter as the main It is easy, smart and rapid to exchange creation orders, voice prompt existing steps and failures, producing device production and adjustment much more humanized and safer.
Transmission method: the transmission equipment is created of 20GrMnTi alloy metal and fine grinding. The precision is 6 grade, the hardness is HRC58-62. The framework of the key cost-free connecting ring and the cross slide block is employed to understand the equipment without having backlash transmission, which can achieve prolonged-expression printing registration.
The ink transfer technique: scraping technique matched with large web wire ceramic anilox roller, can accomplish 100 – one hundred fifty netting twine printing, can drastically increase the monochrome dot and multicolor overprint effect. CZPT two-way diaphragm pump for ink, ink launch, so that the operation is quickly, conserve ink and wash handy.
The host wall materials is HT250, the thickness of 60 mm soon after synthetic aging. The huge processing center is processed to ensure high energy and large precision.
I.personal computer manage operation Department

1. the handle panel is geared up with a 10.4 inch gentleman-equipment interface colorful contact screen, which can management the feeding office, printing office, slotting element and die reducing component. It has the positive aspects of practical procedure, fast operation and large precision. In addition, each and every group of textual content shows can manage and display the existing phase, the lateral place of the plate, the man-device dialogue and the guide digital handle double running program, which is much more hassle-free to work.
2. The paper feeding, printing and slotting components immediately returned to zero placement right after assembled the machine. CZPT cartons are used automated zeroing unit and automatic shade established operate, after screening printing numerous cardboard to adjust to right printing situation to lessen the squander of cardboard.
3. Recent placement memory: When machine in the course of operating, if need to have to open the equipment for wiping or adjust plate, the CZPT position can be recovered after the machine is assembled.
4. Purchase presupposition: the prolonged and extensive information of the cardboard can be enter on the ten.4 inch touch display screen by the processed get, and the intelligent positioning of the remaining and correct baffles and the rear equipment box can be carried out immediately.
5. Information preservation: when the processing product data is proper, the existing information variety can be retained. and 999 orders can be stored for the next use when utilised again It can be operated to save time.
6. Controllable anilox roller lifting: when a group of temporary never need print, this group anilox roller no require lift and no need to have clean. When the paper feeding is opened and stopped, anilox roller rises and falls in flip, reducing the distinction of colour overall performance, and the product produce is tremendously improved.
7. It is totally free to established the time of the paper accumulating, the interval time of the paper collecting, so that the procedure is much more versatile and suited for the specific operating routines.
8. The primary image shows the quantity of location orders, the real amount of generation,when the quota is completed automatic alarm and the paper feeding is stopped instantly. The anilox roll is instantly divided from the printing plate.
9. Display screen host cruise speed: preposition sixty,90,180pcs / minutes, the host start up, quit and acceleration and deceleration function, make the adjustment simple.
10. CZPT separate&assemble: single movement, linkage movement variety, solitary movement realize independent&assemble of one team, linkage separate&assemble to understand computerized unit and one key procedure.

II.Paper feeding component:
The feeding paper adopts servo top edge feed system (Germany Bosch CZPT)
Prolonged full-feed method the feed length can be modified to improve feed balance and feed accuracy.
Undertake digital electronic cam handle, never ever be concerned about mechanical put on and tear.
The front edge paper feeding mode of unfavorable pressure suction is employed to ensure efficient and precise shipping of all sorts of corrugated and warped cardboard. The variable frequency management air offer and wind strain can be altered in extensive assortment in accordance to the dimension and warpage diploma of the cardboard, and the usage and power conserving can be lowered.
The remaining and right baffles and rear equipment boxes use PLC to handle digital show, which can presuppose the top and width of cardboard, and direct intelligent adjustment and positioning.
1.device separation&assemble
one)CZPTtric manage platform separation&assemble, continuous alarm  between the transferring, to guarantee the security of the operator. The transmission shaft is hooked up to the friction clutch to stay away from mistaken operation and damage the machine.
two)Every single system is outfitted with a unexpected stop swap, which can stop the movement of the machine by interior handle to make certain the basic safety of the personnel in the inside operation.
3)CZPT chain unit, the major engine can not start off if some unit is not locked in location . The total equipment is locked to make the gear operate easily.
2.dust collecting technique
*Geared up with our company’s parallel parallel chip suction and dust removing mechanism, it has trustworthy and reputable promise for printing on massive fields and large stores, and at the identical time, it can effectively decrease the times of downtime.
III.CZPT element:
The precision adjustment program can change the ink transfer clearance, the embossing hole and the axial position properly.
Scraping system matched with large net wire ceramic anilox roller, ink evenly, can drastically enhance the monochrome dot and multicolor overprint effect, achieve high precision printing dot scraper blade computerized dress in compensation, uniform stress, long support daily life.
1.CZPT roller
one)The outside diameter is Ф393.6mm (with plate diameter Ф408mm).
2)CZPT and static equilibrium correction, area grinding and hard chromium plating, clean operation.
three)Ratchet fastened quantity plate shaft, complete plate, half plate plate (3*9mm), straightforward to install, fast.
four)Loading and unloading printing plate, foot change electric powered control is positive and reverse.
2. anilox roll(Haili)
From very first color to 5 shade and sprucing part, the line qiantity all can CZPT as buyer need to have.
one)  The exterior diameter isФ213.7mm, the inner surface of the entire method, the actual physical houses are uniform.
two) The surface area of the steel tube is sprayed ceramics after special processing and the laser engraving the mesh. Mesh standard, sleek walls, sleek base, higher ink transfer, quick ink release, and effortless cleansing.
3) CZPT harmony correction.
four) The hole between anilox roll and plate roller is digitally exhibited by PLC control. The bare minimum adjustment volume is .1mm, and the adjustment range is 2 – 10mm.
3. ink scraping method
one)The innovative chamber fluid dynamics and duplex ink sealing layout, the ink transportation result is good, and the ink can be saved more.
two)Air strain or cylinder adjustment locking, the scraper wear computerized payment, so that the anilox roller and the scraper far better suit, can get the very best ink scraping result.
three)Sticky coating chamber “Tefulong” antiseptic and anti, so that the ink transfer and straightforward cleansing.
4.Ink circulation
one)Equipped with inks alarm device, when a team of inks lack of ink, alarm and cease sending paper.
two)CZPT two-way diaphragm pump for ink, ink release, so that the procedure is fast, preserve ink and clean convenient.
three)The ink magnetic filter can take away most of the impurities in the circulation program. CZPT steel equipment groove, less complicated to cleanse.
5.Section adjustment mechanism
one) The printing stage makes use of PLC management method electronic display and electrical digital 360 degree adjustment (procedure and shutdown can), and the stage adjustment precision can get to .1mm.
two) The printing roll adopts the servo to alter the section, the sectional variety start and stop handle, so that the wonderful tuning is accurate, and the time is saved when significantly modified.
three) The horizontal placement of the printing roll is digitally exhibited by PLC control method, and the adjustment distance is 10mm, and the precision can get to .1mm.
4) in the process of operating, if the machine demands to open the device for erasing the plate or when a tiny quantity of plate is changed in the machine, it can be identified to restore the CZPT situation.
5) pneumatic brake construction, automatic brake when divided into physique, and car separation brake soon after assembling.
IV.Drying part1:
The h2o-based ink on the printed surface is speedily dried by sizzling air or infrared, so as to stay away from the look of ink fall and influence the impact of polishing.
In unexpected emergency shutdown, it will not cause the fireplace accident, it is safe and reputable. It can also decide the drying range and conserve vitality according to the wants.
V. Polishing part:
The construction of the device is the exact same as the printing segment, and the water-primarily based gentle oil can be picked to polish when the manufacturing.
The unit can also be used as a printing unit and can be blended with polychromatic printing.
VI.Drying part2&Drying part3 :
The h2o-primarily based ink on the printed surface is quickly dried by hot air or infrared, so as to stay away from the appearance of ink drop and affect the influence of sharpening.
In unexpected emergency shutdown, it will not lead to the fireplace accident, it is secure and dependable. It can also decide the drying assortment and conserve power in accordance to the needs.
VII.Slotting part
The electric control of single axis slotting: Linkage adjustment of pre strain, molding push line and slotting position.
PLC control electronic show, preset carton duration, width, peak, automatic adjustment.
6-axis transmission, a cutter disc cut angle, a few cutter disc slotting, 1 knife disc edge, center cutter fixed, elastic angle cutter blade. Higher and decrease cutter disc independent screw drive (8), linear precision linear manual positioning push (for CNC equipment tools).
Slotted innovative engineering
one. slotted cutter seat transversal system
1) the slotting phase is managed by PLC, touch monitor and electrical digital 360 degree adjustment. (procedure and stop both can be modified)
two) Pre-urgent, forming strain traces, slotted placement traverse adopts linear precision manual rails, screw electric powered synchronous adjustment, and every slotted blade holder adopts double collision defense gadget.
three) Slotting box peak adjustment adopts electric powered 4-knife synchronous adjustment, PLC control mode digital show.
four) The alloy metal has higher sharpness and precision by means of the warmth treatment and grinding of the trimming knife.
five) The substance of the slotted knife alloy steel was grinded by heat therapy, the hardness and toughness both good, and width of 7 mm.
6) The shaft diameter of 176 mm, the surface difficult chromium plating, secure motion.
2. Pressing mechanism
one) Equipped with pr-pressing, forming two instances line-pressing unit, pr-urgent adopt large radian metal wheel, forming. upper wheel is protected with polyurethane adhesive, the reduce wheel one line metal wheel, the board is not straightforward to damage, line forming very good straightness, press line gap PLC is utilised to management the digital exhibit, the bare minimum adjustment amount .1mm, modify the assortment of two – 10mm.
two) Shaft diameter of ninety eight mm, the area hard chromium plating, clean motion, balance correction, secure operation.
three. Sudden stop, position motion
1) the slotting element control panel is outfitted with a swift stop button to make sure basic safety and stay away from squander in the circumstance of emergency.
2) the slotting element management panel is equipped with a contact button to facilitate the independent operation of the staff in the rear of the equipment.
VIII.Die slicing part:
The servo motor is pushed independently and routinely zeros with the printing area. The printing sleeve is not subject matter to the impact of the die cutting force.
A virtual spindle is utilised to synchronize the servo generate system with a closed and large-precision planetary reducer, and the die slicing mistake is managed in 1mm.
A five.seven inch color contact monitor can be configured to alter the .1mm of the die cutting phase. The die slicing force hole and the template roll axial (+ 5mm) are electronic show using PLC handle manner, and the adjustment precision is .1mm.

1. Youli rubber roller

1)Youli roll with 389mm (such as pad diameter 405mm), centrifugal casting alloy metal, grinding, challenging chromium plating, static balance.
2)There is a rubber pad with “ZheJiang Chaonai” or “Germany Di Pie”, width of 250mm, the normal use of 8 million moments, the mechanical shift all around 30mm, and with a radial differential gadget, the rubber pad dress in typical distribution, increase the provider life of the rubber pad significantly.
three)Youli roll with developed-in differential computerized payment device, the rubber pad and the Mold plate automatically hold the line speed and. To preserve the measurement of each and every batch of goods steady, hence reducing the value of manufacturing.
4)The device is equipped with Youli rubber modified unit, can be frequently modified after use.
2.Mould plate roller
one)The template roller and with 360mm (including cutter mold diameter 408mm), centrifugal casting alloy metal, grinding, tough chromium plating, static balance.
two)Template fastened screw M10, axial spacing 100mm, radial (eighteen equivalent pitch angle 20 levels).
three)Knife mold wood thickness: 16mm (3 levels of cardboard) 13mm (five levels of cardboard).
four)The mildew roll is connected with the lateral adjustment unit to extend 10mm, and the PLC management method is utilised for digital exhibit, and its adjustment precision is .1mm.
five)Mold roll and Youli rubber roll in the un-die slicing point out via the cylinder eccentric system automatically disengaged, can minimize the load and lengthen the life of Youli rubber and knife mildew.
IX.Stacking part
1.Paper obtaining arm
one)Handbook or computerized operation can be optional.
two)The transmission belt of the paper arm is used to modify the tightness of the belt independently, and it is not limited by the length of the belt.
two. Bed elevate
one)Strong chain push.
two)The stack height of 1600 mm.
3)The bed platform elevate motor is connected to the brake perform. The mattress can hold the mounted position and will not slide.
four)Incorporate the excess weight iron gadget to make the bed lift in the manage, to guarantee the safety of the employees.
five)The airplane crepe climbing belt to avoid the paperboard from falling.
3.Paper baffle
1)The air pressure motion paper baffle, when the cardboard is stacked to the predetermined height, the paper plate is automatically extended to keep the cardboard.
two)The situation of the rear baffle is modified manually.
four.Management technique
one)the electrical appliance is carried out by PLC programming manage.
2)unbiased procedure electric powered box.

X. Transmission gear

1. Major transmission equipment

one)20CrMnTi alloy metal is produced by forging, tempering and carburizing, ending with good grinding, and 6 grade precision (the very same level with the automobile equipment box gear).
two)The operation is clean, the sound is tiny, the hardness is HRC58 ~ 62, the existence is lengthy, and it can get to the lengthy-expression printing established.
two.Keyless link ring
Adopt free connection ring, make the shaft and equipment total seamless connection, there will not have gap in the massive torque using, set up and servicing much more practical, can make extended-term high transmission precision, to make sure the printing sign up.
XI. CZPT parameter

Carton box images:

Client Check out:

Factory CZPT Procedure: