Product Description
Factory high quality WP series 90 degree worm reduction gear box for electric motor
Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CHINAMFG shaft or hollow hole
Product Parameters
|
Model Ratio |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
60 |
|
40 |
0.4 |
0.33 |
0.26 |
0.24 |
0.22 |
0.16 |
0.14 |
o.12 |
|
50 |
0.65 |
0.52 |
0.40 |
0.37 |
0.34 |
0.27 |
0.24 |
0.20 |
|
60 |
1.00 |
0.82 |
0.65 |
0.59 |
0.54 |
0.45 |
0.40 |
0.32 |
|
70 |
1.60 |
1.35 |
1.10 |
0.96 |
0.82 |
0.67 |
0.61 |
0.52 |
|
80 |
2.20 |
1.78 |
1.36 |
1.28 |
1.20 |
0.90 |
0.80 |
0.75 |
|
100 |
3.60 |
3.10 |
2.60 |
2.35 |
2.10 |
1.68 |
1.30 |
1.00 |
|
120 |
5.20 |
4.35 |
3.50 |
3.25 |
3.00 |
2.20 |
1.90 |
1.50 |
|
135 |
9.75 |
7.85 |
6.00 |
5.50 |
5.00 |
3.69 |
2.89 |
2.30 |
|
147 |
10.71 |
8.43 |
6.18 |
5.71 |
5.23 |
3.84 |
3.09 |
2.52 |
|
155 |
12.80 |
9.90 |
7.00 |
6.53 |
6.00 |
4.40 |
3.61 |
3.00 |
|
175 |
17.30 |
13.60 |
10.00 |
9.13 |
8.30 |
6.18 |
4.85 |
4.07 |
|
200 |
22.60 |
18.20 |
13.86 |
12.75 |
11.67 |
8.78 |
6.71 |
5.58 |
|
250 |
33.20 |
27.40 |
21.60 |
20.00 |
18.43 |
14.00 |
10.43 |
8.62 |
Product Description
Product Description
(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.
(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen
The role of main reducer:
1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.
Company Profile
| Application: | Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Type: | Worm Gear Box |
| Input Speed: | 1440rpm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-09-27
China Custom Customized Products High Precision Quality Helical Bevel Reducer Gear Motor K Series Reduction Gearbox worm gear box elecon
Product Description
China K Series Spiral Bevel Geared Reducer for Electric Motor
Components:
1. Housing: Cast Iron
2. Gears: Helical-bevel Gears
3. Input Configurations: Equipped with Electric Motors, CZPT Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors: Single Phase AC Motor, Three Phase AC Motor, Brake Motors, Inverter Motors,
Multi-speed Motors, Explosion-proof Motor, Roller Motor
5. Output Configurations: CZPT Shaft Output, Hollow Shaft Output
Models:
K Series – Foot-mounted, CZPT shaft output
KAB Series – Foot-mounted, hollow shaft output
KA Series – Keyed hollow shaft output
KF Series – B5 Flange-mounted, CZPT shaft output
KAF Series – B5 Flange-mounted, hollow shaft output
KAZ Series – B14 Flange-mounted, hollow shaft output
KAT Series – Hollow shaft output, torque arm
KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk
KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft
K(KA, KF, KAF, KAB, KAZ)S Series – CZPT shaft input
Product Advantages
K series gearbox is 1 kind of Helical Bevel type gearbox , High-stainless cast iron case,it is designed based on modularization,which bring many difference kinds of combinations ,mounting types ,and structure designs.
|
Product Name |
K Series Helical Bevel Geared Motor speed reducer 3kw 4kw 5.5kw 7.5kw 11kw 15kw |
|
Output configuration |
solid shaft, splined shaft |
|
Mounted form |
foot-mounted and flange-mounted mounting |
|
Efficiency |
High power density |
|
Model |
GK,GKF,GKA,GKAF,GKAZ,GKHF,GK37~GK187 etc. |
|
Technology |
CNC grinding technology |
|
Application areas |
Metallurgical machinery, food machinery,logistics and transportation and so on. |
R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.
Product Description
Features of product
1.High transmission efficiency, stable operation, low noise
2.long service life, high bearing capacity
3.The ratio can meet various of working condition
4.Superior performance. Hard tooth surface gear use the high quality alloy steel.
Detailed Photos
Product Parameters
|
Models |
Output Shaft Dia. |
Input Shaft Dia. |
Power(kW) |
Ratio |
Max. Torque(Nm) |
|
|
Solid Shaft |
Hollow Shaft |
|||||
|
K38 |
25mm |
30mm |
16mm |
0.18~3.0 |
5.36~106.38 |
200 |
|
K48 |
30mm |
35mm |
19mm |
0.18~3.0 |
5.81~131.87 |
400 |
|
K58 |
35mm |
40mm |
19mm |
0.18~5.5 |
6.57~145.15 |
600 |
|
K68 |
40mm |
40mm |
19mm |
0.18~5.5 |
7.14~144.79 |
820 |
|
K78 |
50mm |
50mm |
24mm |
0.37~11 |
7.22~192.18 |
1550 |
|
K88 |
60mm |
60mm |
28mm |
0.75~22 |
7.19~197.27 |
2700 |
|
K98 |
70mm |
70mm |
38mm |
1.3~30 |
8.95~175.47 |
4300 |
|
K108 |
90mm |
90mm |
42mm |
3~45 |
8.74~141.93 |
8000 |
|
K128 |
110mm |
100mm |
55mm |
7.5~90 |
8.68~146.07 |
13000 |
|
K158 |
120mm |
120mm |
70mm |
11~160 |
12.66~150.03 |
18000 |
|
K168 |
160mm |
140mm |
70mm |
11~200 |
17.35~164.44 |
32000 |
|
K188 |
190mm |
160mm |
70mm |
18.5~200 |
17.97~178.37 |
50000 |
Our Advantages
| Application: | Motor, Motorcycle, Machinery, Agricultural Machine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion, Parallel |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-06-06
China Custom 104mm Micro Motor Mini AC Motor Stator & Rotor Fan Cover Gear Motor with Ear Gearbox 6ik200gn-Ss3FM cast iron worm gearbox
Product Description
TaiBang Motor Industrial Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
200W 104mm Constant Speed AC gear motor
| Specification of motor 200W 104mm Fixed speed AC gear motor | ||||||||||
| TYPE | Gear tooth Output Shaft | Power (W) |
Frequency (Hz) |
Voltage (V) |
Current (A) |
Start Torque (g.cm) |
Rated | Gearbox type | ||
| Torque (g.cm) |
Speed (rpm) |
Bearing gearbox | Middle Gearbox | |||||||
| Induction Motor | 6IK200GN-SS3FM | 200 | 50 | 3Φ220/380 | 1.12/0.65 | 43200 | 14400 | 1350 | 6GN/GU-K | 6GN10X |
| 200 | 60 | 3Φ220/380 | 1.02/0.59 | 35400 | 11800 | 1650 | 6GN/GU-K | 6GN10X | ||
Drawing: 6IK200GN-SS3FM/6GN3~180K (The gearbox shell 65mm)
| Gearbox torque table(Kg.cm) | (kg.cm×9.8÷100)=N.m | ||||||||||||||||||
| Output speed :RPM | 500 | 300 | 200 | 150 | 120 | 100 | 75 | 60 | 50 | 30 | 20 | 15 | 10 | 7.5 | 6 | 5 | 3 | ||
| Speed ratio | 50Hz | 3 | 3 | 7.5 | 10 | 12.5 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 150 | 200 | 250 | 300 | 500 | |
| 60Hz | 3.6 | 6 | 9 | 15 | 18 | 30 | 36 | 60 | 90 | 120 | 180 | 300 | 360 | 600 | |||||
| Allowed torque |
40W | kg.cm | 14 | 23 | 35 | 46 | 58 | 69 | 92 | 110 | 133 | 150 | 150 | 150 | 150 | 150 | 150 | 150 | 150 |
| 70W | kg.cm | 11 | 18 | 27 | 35.5 | 45 | 92 | 123 | 147 | 177 | 295 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | |
| 120W | kg.cm | 18.7 | 30.7 | 46 | 61 | 77 | 92 | 123 | 147 | 177 | 295 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | |
| 140W | kg.cm | 22 | 36 | 53.3 | 71 | 90 | 107 | 143.5 | 171.5 | 206 | 340 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | |
| 180W | kg.cm | 28 | 46 | 70 | 93 | 116 | 138 | 184 | 220 | 266 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | |
| 200W | kg.cm | 32 | 51 | 78 | 103 | 129 | 153 | 205 | 245 | 296 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | 450 | |
| Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction. | |||||||||||||||||||
Drawing is for standard screw hole, If need through hole, terminal box, or electronic magnet brake, need to tell the seller.
| Basic tech data: | Retail price: | |
| Motor type: AC gear motor | Insulation Class: E | |
| Motor material: Aluminum , Copper, Steel | IP grade:IP44 | |
| Rotation: CW/CCW reversible | Working style:S1 | |
| Frequency: 50Hz/60Hz | Operating temperature range: -10 °C~ | Operating relative humidity: 95% Below |
Connection Diagram:
Note
Specifications for reference only.
Shaft dimension and specifications(voltage, torque, speed, etc) can be customized.
Welcome your visit and enquiry to our factory!
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by CX 2023-05-12
China high quality Custom 12mm 3V 6V 12V Metal Gearbox with N20 DC Gear Motor with Hot selling
Item Description
Merchandise Parameters
Design: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Quick Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Size L1: 19 mm
| Design | Application Parameters | Rated Torque of Gear Box | Instant Torque of Equipment Box | Gear Ratio | Gear Box Size L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Duration L |
|||||||||
| Voltage | Velocity | Existing | Speed | Recent | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-forty six | three. | 375 | eighty | 315 | 215 | 39 | 3.8 | 30.nine | 2000 | 6000 | forty six | 15.nine |
| ZWBMD571571-sixty nine | 3. | 250 | 80 | 210 | 215 | fifty eight | 5.7 | 2000 | 6000 | sixty nine | ||
| ZWBMD571571-102 | 3. | 169 | 80 | 142 | 215 | 86 | eight.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | three. | 114 | 80 | ninety six | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3. | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | three. | 66 | eighty | 58 | 220 | 158 | fifteen | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3. | 45 | eighty | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | three. | 30 | eighty | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3. | twenty | 80 | eighteen | 220 | 512 | fifty | 2000 | 6000 | 809 | ||
earlier mentioned specifications just for reference and customizable in accordance to requirements.
You should allow us know your requirements and we will give you with CZPT transmission options.
Detailed Pictures
Application
| Smart wearable devices | observe,VR,AR,XR and and many others. |
| Home application | kitchen area appliances, stitching machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, clever closestool, sweeping robotic, electrical power seat, standing desk, electric powered couch, Television, laptop, treadmill, spyhole, cooker hood, electric drawer, electric powered mosquito web, intelligent cupboard, smart wardrobe, automatic soap dispenser, UV infant bottle sterilizer, lifting very hot pot cookware, dishwasher, washing equipment, foodstuff breaking device, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleansing robotic and and so on. |
| conversation equipment | 5G base station,online video meeting,cellular cellphone and and so forth. |
| Workplace automation equipments | scanners, printers, multifunction devices duplicate machines, fax (FAX paper cutter), computer peripheral, lender device, display screen, lifting socket, show,notebook Pc and and so on. |
| Automotive products | conditioning damper actuator, car DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis manage device, head mild beam level adjuster, auto h2o pump, automobile antenna, lumbar assist, EPB, vehicle tail gate electrical putter, HUD, head-up exhibit, vehicle sunroof, EPS, AGS, vehicle window, head restraint, E-booster, auto seat, motor vehicle charging station and and so forth. |
| Toys and models | radio handle product, computerized cruise management, experience-on toy, instructional robot, programming robotic, medical robot, computerized feeder, intelligent creating blocks, escort robotic and and so on. |
| Health care equipments | blood pressure meter, breath device, health-related cleaning pump, health-related mattress, blood pressure displays, healthcare ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical treatment,electronic cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on. |
| Industrials | flow control valves, seismic screening,computerized reclosing,Agricultural unmanned aerial car,automated feeder ,smart specific cabinet and and so on. |
| Electric electricity tools | electric powered drill, screwdriver,garden device and and so forth. |
| Precision instruments | optics devices,automated vending equipment, wire-stripping equipment and etc. |
| Individual treatment | tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial beauty products, hair roller,Electric threading knife,Electricity Perfect PORE, Puff device,eyebrow tweezers and and many others. |
| Client electronics | digital camera, cell telephone,electronic camera, automatic retracting unit,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, pill,UAV(unmanned aerial car),surveillance digicam,PTZ digicam, CZPT smart speaker and etc. |
| robots | academic robot, programming robotic, health-related robotic, escort robotic and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was recognized in 2001,We offer the total push answer for buyers from design, tooling fabrication, factors production and assembly.
Workshop
Testing Tools
1) Aggressive Rewards
- 1) Competitive Benefits
19+12 months knowledge in producing motor gearbox
We offer technical assist from r&d, prototype, testing, assembly and serial generation , ODM &OEM
Aggressive Price
Merchandise Overall performance: Low noise, High effectiveness, Extended lifespan
Prompt Shipping and delivery: fifteen doing work days after payment
Small Orders Acknowledged
2) Primary Items
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Personalized worm and equipment transmission machinery
- Exact electromechanical movement module
- Specific element and assembly of plastic and metal powder injection.
Our Providers
- ODM & OEM
- Gearbox style and improvement
- Associated technologies support
- Micro push gearbox personalized remedy
Packaging & Shipping
1) Packing Information
packed in nylon first of all, then carton, and then reinforced with wooden scenario for outer packing.
Or in accordance to client’s prerequisite.
2) Shipping and delivery Details
samples will be transported inside of ten times
batch buy major time in accordance to the real scenario.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
one. Can you make the gearbox with customized requirements?
Yes. We have layout and growth crew, also a excellent expression of engineers, each of them have
a lot of perform a long time knowledge.
two.Do you supply the samples?
Of course. Our company can give the samples to you, and the shipping and delivery time is about 5-15days in accordance to the specification of gearbox you want.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our organization, we take modest purchase.
four. Do you have the product in stock?
I am sorry we donot have the product in inventory, All products are made with orders.
5. Do you provide technology support?
Indeed. Our organization have style and improvement crew, we can supply engineering assistance if you
need to have.
six.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX etc account you offer.
7.How to pay the funds?
We take T/T in advance. Also we have different lender account for getting income, like US dollors or RMB and many others.
8. How can I know the merchandise is suited for me?
Frist, you require to supply us the a lot more specifics info about the merchandise. We will advocate the item to you according to your prerequisite of specification. After you verify, we will get ready the samples to you. also we will provide some good advances in accordance to your product use.
9. Can I arrive to your company to check out?
Of course, you can occur to our firm to pay a visit to at anytime, and welcome to go to our organization.
ten. How do get in touch with us ?
Please send an inquiry
Gearboxes and reducers are enclosed mechanical reduction products commonly utilised in present-day automated management programs to command torque from your motors and accomplish other motion-connected responsibilities. A gearbox makes it possible for you to enhance torque even though decreasing the velocity of your key mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This generates a mechanical advantage, increasing torque. Conversely, your gearbox can be established in reverse, supplying increased shaft speed and decreased torque. Two widespread transmission configurations are straight and right angle. On the internet designs typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Right-angle designs generally use worm or helical gear drives, even so, hybrid drives are also accessible. Gearmotors blend an enclosed gear established with an electrical motor to enhance torque and functionality whilst decreasing velocity. Even though further friction, inertia, or sharp load alterations for short-term operation of the actuator can result in troubles, they supply a extended operating life by avoiding overloading. A variety of gear ratios, speeds and torques are offered to assist improve efficiency and reduce potential problems. Search to uncover the right gearbox and reducer for your automation project.
Gearboxes and reducers are enclosed mechanical reduction products commonly employed in present-day automatic management methods to command torque from your motors and achieve other movement-connected jobs. A gearbox permits you to boost torque although lowering the pace of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This generates a mechanical advantage, increasing torque. Conversely, your gearbox can be set in reverse, supplying increased shaft speed and decreased torque. Two widespread transmission configurations are straight and right angle. On the internet versions usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Proper-angle patterns usually use worm or helical equipment drives, nonetheless, hybrid drives are also available. Gearmotors blend an enclosed gear established with an electric powered motor to increase torque and efficiency although reducing speed. Even though added friction, inertia, or sharp load modifications for brief-term procedure of the actuator can cause issues, they give a extended working lifestyle by protecting against overloading. Different equipment ratios, speeds and torques are obtainable to help optimize performance and reduce likely troubles. Look through to discover the appropriate gearbox and reducer for your automation task.
China wholesaler Planetary Gear box for Transmission/ Brushless, Brush DC Motor With Gear Box with Free Design Custom
Product Description
ZD Brand name TRANSMISSION PLANETARY DC Equipment MOTOR,BRUSHED AND BRUSHLESS Kind,Substantial TORQUE,HELICAL Equipment ,ADJUSTABLE-Velocity
SPECIFICATION FOR TRANSMISSION PLANETARY Equipment MOTOR:
| Construction: | BRUSH / BRUSHLESS | ||
| MOTOR Outside DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / one zero five mm / 120mm | ||
| PLANETARY GEARBOX DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / one hundred and five mm / 120mm | ||
| Standard merchandise:62mm motor match with 62mm gearbox. Custom-made item: 62mm motor match with 52mm gearbox, 72mm motor match with 120mm gearbox (instance) |
|||
| VOLTAGE: | twelve V / 24 V / 48 V | ||
| RATED Electrical power (watts): | twenty / 25 / forty / sixty / ninety / one hundred twenty / 150 / one hundred eighty / two hundred / three hundred ……750(MAX) | ||
| RATED Velocity(rpm): | 450/540/750/one thousand/1500/2000/2500/3000 (can be personalized) | ||
| Protection Quality: | IP twenty / IP 44 / IP 55 / IP sixty five (In accordance to client ask for) | ||
|
Gear RATIO: |
1 Stage | Two phase | Three Phase |
| 3.65/5.36/6.55/8.sixty three | thirteen.53/18.ninety two/24.65/28.05/33.92/44.69/58.22 | sixty seven.08……392.98 | |
| High velocity | Medium speed | Minimal pace | |
| Output Torque Variety:.sixteen N.m—three hundred N.m ( can be tailored) | |||
| SHAFT: | Diameter selection:6 mm-32mm, essential-way sort / D-minimize sort / Bare kind ( can be customized) | ||
| Add-ons: | Encoder/ Brake / Connector | ||
A lot more about our products and company:
Gearboxes can be employed in different fields of comprehensive processing, agriculture, chemical processing, oil and gasoline, electricity transmission and distribution methods, logistics, warehousing and other industries. Gear reducers are normally employed the place increased torque and/or decrease rotational speeds are required, or if energy demands to be transmitted at alternating angles, this kind of as in proper-angle motors. It can also modify the path of rotation, as effectively as clockwise and counterclockwise. EP offers a total variety of gear reducers with right angle worms and high effectiveness options. Electrical Gear Aluminum merchandise are a lightweight and sturdy different to present day solid iron and steel models and can be stocked or personalized manufactured to your specific technical specs. EP gearboxes are light-weight and resilient, aluminum worm gearboxes are developed for limited spaces, such as hard-to-set up OEM types as properly as mobile products. Eccentric reducers are offered as compact aluminum or forged iron inline reducers with seal existence ratings from 15HP (aluminum) to 40HP (cast iron). In addition to our normal and modified common goods, our engineers will operate with you to layout and construct custom solutions for numerous drive technologies to suit your software wants.
Equipment reducers, also named reducers, arrive in many transmission variations and are designed to multiply torque and lessen input speed to a sought after output pace. The primary reward of inline gearboxes is their potential to keep control in apps involving higher rotational speeds. Their effectiveness and capacity to offer higher input speeds with nominal backlash make inline reducer gearboxes excellent for a vast selection of motion management apps
China manufacturer 12V 24V 90V DC Motor Electric Motor Reduction Gearbox 90X90mm 13-867rpm with Free Design Custom
Merchandise Description
12v 24v 90v dc motor electric powered motor reduction gearbox 90x90mm thirteen-867rpm
one. Characteristics of Z5D90
Voltage: 12V/24V/90V
Existing: .3-2A
Speed: 16-1100rpm
Torque: .64-19.6N.m
2. Specs of Z5D90
Be aware: It really is the standard specificaitoin for reference only, We can pick DC motor with different voltage speed to meet your torque and speed need.
Firm Profile
1. About us
Enterprise Type: Maker, Investing Organization Confirmed
Place: ZHangZhoug, China (Mainland) Confirmed
Principal Goods: 1) DC Brush motor: 6-130mm diameter, .01-1000W output energy
2) DC Spur Gear Motor: 12-110mm diameter, .1-300W output electricity
3) DC Planeary Gear Motor: ten-82mm diameter, .1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: forty nine to 100mm diameter, 6-one hundred forty output power
Complete Staff: 51 – a hundred Individuals
Overall Annual Revenue: $5 Million – $ten Million
Calendar year Proven: 2014 Verified
Prime 3 Markets: Western Europe 20.00% North America 15.00% Domestic Marketplace twelve.00%
Product Certifications : CE, RoSH, RoSH CE
Logos : NBLEISON
2. Manufacturing
one)Generation line
two) Merchandise elements
Packing&Shipping and delivery
Certifications
Consumer Visits
FAQ
Q: What is actually your main merchandise?
A:We currently generate Brushed Dc Motors, Brushed Dc equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so on. You can examine the specs for above motors on our internet site and you can e-mail us to advocate necessary motors per your specification way too.
Q:How to choose a ideal motor?
A:If you have motor photos or drawings to present us, or you have thorough specs like voltage, speed, torque, motor dimension, doing work manner of the motor, needed existence time and sound stage and so on, please do not be reluctant to allow us know, then we can advocate suitable motor for each your request accordingly.
Q: Do you have personalized provider for your normal motors?
A:Indeed, we can customize for every your ask for for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to insert connectors, or capacitors or EMC we can make it way too.
Q: you have personal design provider for motors?
A:Sure, we would like to layout motors separately for our clients, but it may possibly require some CZPT demand and design demand.
Q:Can I have samples for screening first?
A:Yes, certainly you can. Soon after confirmed the needed motor specs, we will estimate and supply a proforma bill for samples, after we get the payment, we will get a Pass from our account division to move forward samples appropriately.
Q:How do you make certain motor quality?
A:We have our personal inspection procedures: for incoming supplies, we have signed sample and drawing to make certain experienced incoming materials for creation procedure, we have tour inspection in the method and ultimate inspection to make confident qualified products ahead of transport.
Q:What is actually your direct time?
A:Generally speaking, our standard normal product will need twenty five-30days, a bit for a longer time for custom-made products. But we are quite adaptable on the lead time, it will relies upon on the particular orders
Q:What is your payment time period?
A:For all our new clients, we will need forty% deposite, sixty% paid out ahead of shipment.
Q:When will you reply following acquired my inquiries?
A:We will response within 24 hrs when get your inquires.
Q:How can I have confidence in you to make positive my income is secure?
A:We are licensed by the 3rd social gathering SGS and we have exported to more than eighty five international locations up to June.2017. You can verify our status with our present consumers in your nation (if our buyers do not head), or you can get by means of alibaba to get trade assurance from alibaba to make certain your money is protected.
Q:What is actually the bare minimum order amount?
A:Our bare minimum purchase amount depends on distinct motor models, you should e-mail us to check out. Also, we generally do not take individual use motor orders.
Q:What’s your shipping method for motors?
A:For samples and offers considerably less than 100kg, we usually advise specific delivery For large deals, we generally advise air shipping or sea delivery. But it all relies upon on our customers’ demands.
Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.
Q:Can you send out me your value checklist?
A:Because we have hundreds of distinct goods, and price tag varies for every various specifications, we are not able to offer you a cost checklist. But we can estimate in 24 several hours when got your inquirues to make sure you can get the value in time.
Q:Can I visit your firm?
A:Sure, welcome to pay a visit to our business, but remember to enable us know at minimum 2 months in CZPT to assist us make certain no other conferences in the course of the day you go to us. Thanks!
Underneath is a listing of our at present accessible industrial gearboxes. If you can’t uncover what you are hunting for, please make contact with the factory for more choices. At EP, we are consistently establishing new goods and retrofitting outdated kinds to meet client requirements.
Gearboxes go by several diverse names, like equipment drives, velocity reducers, equipment reducers, pace reducers, and gear motors. All conditions are utilized interchangeably when referring to inline gear reducers. Our inventory involves a wide variety of equipment reducers for large velocity, high precision applications with enter speeds up to 4000 RPM.
China Standard Nmrv Cast Aluminum Worm Gearbox with Induction Motor with Free Design Custom
Merchandise Description
NMRV Forged Aluminum Worm Gearbox
Complex Parameters
| Product | RV25 -one hundred fifty |
| Power P(kW) | .06-fifteen |
| Transmission ratio (i) |
5,7.5,10,fifteen,twenty,25,thirty,40,fifty,sixty,eighty,one hundred ten |
| Rotate velocity N(RPM) |
14-280 |
| Output torque T (N. m) |
5-1800 |
Merchandise Positive aspects
1. Its physical appearance is “sq. box” construction, with gorgeous look, little volume, quick heat dispersion, and adaptable use and installation.
two. Worm and gear pairs adopt precision machining, manufacturing, and gearing examination, to promise well balanced transmission, low temperature rise, little sounds, large performance, and extended lifestyle.
3. Input and output components adopt exact and neat processing, no rust and substantial conclude.
4. The merchandise adopts exceptional bearing transmission parts and sealing components, tough and no-leakage.
5. Continuously variable transmission and worm equipment reducer use cooperatively, which can change output rotate speed in masses and comprehend continuously variable transmission.
Application
Products are widely used in ceramic, glass, meals, metallurgy, beer & consume, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-functioning device, environmental safety equipment, printing and packaging, pharmacy, and leather-based.
FAQ
Q: What is your MOQ of this item?
A: 5PCS. For the first time cooperation, we take demo sample order.
Q: What’s your payment terms?
A: 30% T/T deposit, 70% balance ahead of shipment or L/C at sight.
Q: What is actually the supply time?
A: thirty times right after getting your L/C or T/T deposit.
Q: How long is your guarantee?
A: twelve months from leave the port.
Plant
Office Block
Our Crew
Gearboxes can be used in various fields of extensive processing, agriculture, chemical processing, oil and gas, electricity transmission and distribution systems, logistics, warehousing and other industries. Gear reducers are generally employed where higher torque and/or decrease rotational speeds are essential, or if power needs to be transmitted at alternating angles, this kind of as in proper-angle motors. It can also adjust the route of rotation, as well as clockwise and counterclockwise. EP offers a complete range of equipment reducers with proper angle worms and higher performance options. Electric powered Equipment Aluminum products are a lightweight and sturdy substitute to today’s forged iron and metal designs and can be stocked or customized created to your precise specifications. EP gearboxes are lightweight and tough, aluminum worm gearboxes are designed for limited spaces, such as difficult-to-set up OEM styles as effectively as cell tools. Eccentric reducers are obtainable as compact aluminum or cast iron inline reducers with seal existence rankings from 15HP (aluminum) to 40HP (solid iron). In addition to our regular and modified regular products, our engineers will function with you to style and build custom made answers for several push systems to fit your application requirements.
Equipment reducers, also known as reducers, appear in several transmission types and are developed to multiply torque and minimize input speed to a preferred output pace. The main reward of inline gearboxes is their potential to sustain management in programs involving substantial rotational speeds. Their effectiveness and potential to give substantial enter speeds with minimal backlash make inline reducer gearboxes perfect for a extensive range of movement manage apps
China Best Sales Solar Tracker Slewing Drive Motor Gearbox for Solar Tracker Power with Free Design Custom
Merchandise Description
Coresun Generate slewing generate gear motor worm drive for horizontal solitary-axis solar tracking program. For horizontal single-axis solar monitoring program, the main shaft of photo voltaic panel will alter the angle to exactly keep track of the declination angle. This sort of slewing push is only utilized for low latitudes area.
Slewing drive is normally composed of a slewing ring, worm, casting housing, and normal factors like bearing and bolts, and many others. Although utilised in photovoltaic electricity era method, the slewing drive is generally employed in mix with DC planetary speed reducer motor and AC speed reducer motor. While used in engineering products, it is often utilized in mixture with hydraulic motor to operate as energy driving method.
Coresun Push slewing drive is used for the solar tracker with the highest yield-per-acre performance and greatest land-use options, ideal for large-scale PV projects. Those features combined with proven cost-effective installation and operation.
Worm Gear Slewing Drive for Solar Tracker. Single axis trackers. Single axis trackers have one degree of freedom that acts as an axis of rotation. The axis of rotation of single axis trackers is typically aligned along a true North meridian.
Tilting Moment Torque: Torque is the load multiplied by distance in between the position of load and the middle of slewing bearing. If the qorque created by load and length is better than the rated tilting moment torque, slewing push will be overturned.
Radial load: Load vertical to the axis of slewing bearing
Axial load: Load parallel to the axis of slewing bearing
Keeping torque:It is the reverse torque.When the generate is CZPT reversely, and parts are not damaged,The greatest torque achieved is called holding torque.
Self-locking: Only when loaded, the slewing drive is not ready to reverse rotate and thus known as self-loc
|
Design |
VH9 |
Location of Origin |
HangZhou,China |
|
Manufacturer |
Coresun Generate |
Sort |
Vertical |
|
Materials |
42CrMo,50Mn |
Output Torque |
6405N.m |
|
Tilting Moment Torque |
12KN.m |
Keeping Torque |
56KN.m |
|
Static Axial Score |
350KN |
Static Radial Ranking |
120KN |
|
Dynamic Axial Ranking |
168KN |
Dynamic Radial Ranking |
65KN |
|
Equipment Ratio |
sixty one:1 |
Performance |
40% |
About Us
Coresun – Practical Slewing Generate & Slewing Bearing Promoter.
We are fully commited to investigating, establishing and making use of higher high quality, precision transmission products goods,who offers reputable mechanical actuator for horizonal solitary axis, twin-axis photovoltaic tracking system, CSP,CPV solar tracking design and style.Our skilled and high-top quality merchandise will be also utilized well as a continual remedy on aerial working platform, truck crane, timber seize, drilling rig, spray equipment, hydraulic module vehicle,automatic assembly strains, wind yaw programs,and many others.
one. Our company’s worm gear reducer (slewing generate system) adopts the transmission method of airplane secondary enveloping ring surface worm mixed with slewing assistance, which can understand multi-tooth meshing.
two. On the premise of not affecting the performance of the entire gadget, we enhanced and optimized it, and its overall thickness grew to become thinner and bodyweight became lighter.
three. The rotary unit at the center is a by way of hole for the client to use. The unique product is solid.
4. The worm substance is 42CrMo, the secondary nitride remedy, the slewing bearing materials is 50Mn, the tooth are quenched, and its use resistance is very good.
Goods Image
Software
Photovoltaic electricity generation is an crucial application field of rotary generate, making use of slewing travel VH9 as a CZPT ingredient of solar photovoltaic modules, according to the situation of the sunshine in a working day to the host of the angle and elevation of accurate adjustment, time is the photo voltaic panel for better reception angle, can make increased efficiency of power era.
Products Certificate
Coresun Generate slewing generate equipment motor have arroved by CE and ISO2001 certificate.
Contact US
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Gearboxes and reducers are enclosed mechanical reduction products typically utilised in modern automated management methods to command torque from your motors and achieve other movement-relevant jobs. A gearbox permits you to enhance torque even though reducing the speed of your key mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the enter shaft. This creates a mechanical advantage, increasing torque. Conversely, your gearbox can be established in reverse, providing elevated shaft velocity and decreased torque. Two typical transmission configurations are straight and right angle. On-line designs generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Proper-angle designs normally use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors blend an enclosed equipment set with an electric powered motor to improve torque and functionality even though minimizing velocity. Even though added friction, inertia, or sharp load modifications for quick-time period procedure of the actuator can trigger problems, they provide a long working lifestyle by preventing overloading. Numerous gear ratios, speeds and torques are accessible to assist enhance performance and lessen possible problems. Look through to locate the appropriate gearbox and reducer for your automation task.
Gearboxes are mechanical products that aid generate programs preserve ideal pace and torque for programs. Also known as gearboxes and gear drives, they decrease the rotational pace of the enter shaft by a specified percentage and boost the energy sent to the output shaft by the exact same percentage. Ratio multipliers enhance the deceleration and torque provided by the reducer by a specified ratio and are ideal for parallel installations. Mounting bases, torque arms and flange couplings are components employed with the reducer. They are generally utilized in purposes the place the reducer is not immediately connected to the drive mechanism.
China Good quality Single Secrew Plastic Extruder Gear Box with Motor Flange with Free Design Custom
Merchandise Description
Product Description:
ZLYJ gearbox sequence are transmission products, which are specially created for solitary -screw extruder with substantial precision, difficult gear surface area, the gearboxes with parallel axes due to their unique configuration, are suited to transmit elevated torque charges and to receive substantial input power, ensuing in a extremely lower sound and vibration efficiency. In get to aid mounting of this series gearboxes
, accompany with thrust, Adopting the technological speciations stipulated in JB/T9050.1-1999, all ZLYJ gearbox are designed appropriately.
Major Attribute:
1. Design and style for all electric powered injection molding device
2. The greatest transmission effectiveness&substantial torque and adequate safety coefficient.
three. Compelled lubrication and developed-in the CZPT &filter program assures exceptional warmth dissipation
4. Maximum gearbox structure energy ensures least rotation vibration.
5. Leading-quality CZPT bearing to be chosen
6. Incorporated with Japanese NOK oils seals, with seats becoming special therapy makes certain for a longer time sturdiness
7. Exclusive tailored design and style for diversified request
8. Elevated torques transmission and low noise efficiency.
merchandise show
Planetary gearboxes are utilized in different occasions exactly where higher performance and large reduction ratio are required in a tiny area. That includes substantial precision and substantial torque-to-volume ratio, it is perfect for torque improve, deceleration, specific positioning and management of regenerative machinery. To guarantee that the picked planetary gearbox is the ideal suit for your software, it is crucial to take into account parameters such as torque, backlash and equipment ratios when deciding on a planetary gearbox.
The term “gearbox” is used to refer to any system that connects a motor to a machine and consists of a series of gears, also recognized as a gear set. It receives the main enter velocity from the motor and alterations it to a distinct output pace making use of its gears. Various types and mixtures of gears provide specific purposes. The types of gears identified in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The overall performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter supply to the pace of the output supply
China wholesaler Gearbox with Permanent CZPT CZPT DC Worm Gear Motor with Free Design Custom
Product Description
Tranquil stable and reliable for extended daily life procedure
| Motor variety | 63ZYT-one hundred twenty five-24 | |
| Security grade | IP50 | |
| Responsibility cycle | S1 (one hundred%) | |
| Rated voltage | 24 | V |
| Rated existing | 4.9 | A |
| Enter energy | 117.six | W |
| No-load current | .four | A |
| Rated torque | .27 | Nm |
| Rated velocity | 3300 | ±10% rpm |
| Rated output energy | ninety three.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Highest torque | one.3 | ±10% Nm |
| Optimum recent | 23 | A |
| No-load velocity | 3650 | ±10% rpm |
| Maximum energy | 245 | W |
| Maximum shell temperature | eighty five | ºC |
| Bodyweight | one.7 | Kg |
| Planetary gear box | F1130 | |
| Protection quality | IP65 | |
| Reduction ratio | 710.5:one | |
| Rated torque | one hundred twenty | Nm |
| Maximum torque | 180 | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Intelligent | Smart top 28 | |
| Grease temperature selection | -20 to 160 | ºC |
Planetary gearboxes are utilised in a variety of situations in which large effectiveness and higher reduction ratio are necessary in a small space. Showcasing substantial precision and large torque-to-quantity ratio, it is best for torque increase, deceleration, precise positioning and handle of regenerative machinery. To ensure that the chosen planetary gearbox is the ideal match for your software, it is crucial to think about parameters this sort of as torque, backlash and gear ratios when choosing a planetary gearbox.
The phrase “gearbox” is employed to refer to any gadget that connects a motor to a device and consists of a sequence of gears, also identified as a equipment established. It gets the primary enter velocity from the motor and modifications it to a distinct output pace employing its gears. Different kinds and combinations of gears provide particular purposes. The sorts of gears found in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the input resource to the velocity of the output source