Tag Archives: ac motor speed reducer

China manufacturer CZPT Drive RF Series Flange Mounted AC Motor Speed Reducer Gearbox helical worm gearbox

Product Description

 

Product Description

Product Description

-R Series Helical gearbox
 

Product Features:
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
4.This series is special for pug mill.
5.High efficiency and save power.
6.Save cost and low maintenance.

Design Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)

 

Product Parameters

 

1 Stage
 

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm 0.18~1.1 1.62~4.43 20
BRX/BRXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
BRX/BRXF78 30mm 24mm 1.1~11 1.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm 5.5~30 1.42~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.63 830
BRX/BRXF128 75mm 55mm 7.5~90 1.51~6.2 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.2 1680

2-3Stage
 

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm 0.18~0.75 3.83~74.84 85
BR/BRF28 25mm 16mm 0.18~3 3.37~135.09 130
BR/BRF38 25mm 16mm 0.18~3 3.41~134.82 200
BR/BRF48 30mm 19mm 0.18~5.5 3.83~176.88 300
BR/BRF58 35mm 19mm 0.18~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm 0.18~7.5 4.29~199.81 600
BR/BRF78 40mm 24mm 0.18~11 5.21~195.24 820
BR/BRF88 50mm 28mm 0.55~18.5 5.36~246.54 1550
BR/BRF98 60mm 38mm 0.55~30 4.49~289.6 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 5.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 5.00~163.31 13000
BR/BRF168 120mm 70mm 11~160 8.77~229.71 18000

 

 

Materials Data Sheet

Housing material

Grey Cast iron

Housing hardness

HBS163~255

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~48

Input / Output shaft material

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

 

Detailed Photos

 

Our process of production

Our product line

 

 

Company Profile

 

Company Profile

Bode  was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂 
 

 

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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worm reducer

Worm gear reducer gearbox

A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.

Viscosity

A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.

Self-locking function

Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
worm reducer

application

The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.

cost

The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
worm reducer

manufacturing

Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
China manufacturer CZPT Drive RF Series Flange Mounted AC Motor Speed Reducer Gearbox   helical worm gearboxChina manufacturer CZPT Drive RF Series Flange Mounted AC Motor Speed Reducer Gearbox   helical worm gearbox
editor by CX 2023-05-18

China Hot selling 5 HP 3 HP 1.5kw 2.2kw Helical Gear Motor AC Speed Reducer Motor Gearbox with Great quality

Solution Description

Solution Description
five HP 3 HP 1.5KW 2.2KW Helical Gear Motor AC Velocity Reducer Motor Gearbox Specifications:

Outpower: one-3 HP
Velocity: 15-360rpm
Torque: twenty.5-2311N.m
Shaft Dia: 40mm

Observe : It’s just the standard complex data for you reference, The specification this sort of as voltage, velocity, torque, shaft can personalized.

Associated Goods

Business Profile
1. About us

Principal Merchandise: 1) DC Brush motor: 6-130mm diameter, .01-1000W output electrical power
                           2) DC Spur Equipment Motor: twelve-110mm diameter, .1-300W output electrical power
                           3) DC Planeary Gear Motor: 10-82mm diameter, .1-100W output power 
                           4) Brushless DC Motor: 28-110mm, 5-1500W output power 
                           5) Stepper Motor: NEMA 08 to NEMA forty three, Can with gearbox and lead screw
                           6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
                           7) AC Gear Motor: forty nine to 100mm diameter, 6-140 output power 

two. Manufacturing

Manufacturing line

 Packing&Shipping

Certifications

Buyer Pay a visit to and Fair 

FAQ

Q: What’s your major items?
A:We at the moment create Brushed Dc Motors, Brushed Dc equipment Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so on. You can verify the requirements for above motors on our web site and you can e mail us to suggest essential motors for each your specification too.

Q:How to select a suitable motor?
A:If you have motor images or drawings to demonstrate us, or you have thorough specs like voltage, pace, torque, motor measurement, operating mode of the motor, needed daily life time and noise level etc, remember to do not wait to permit us know, then we can advocate appropriate motor for each your request appropriately.

Q: Do you have personalized support for your common motors?
A:Yes, we can customize per your ask for for the voltage, velocity, torque and shaft dimension/shape. If you need extra wires/cables soldered on the terminal or need to have to incorporate connectors, or capacitors or EMC we can make it as well.

Q:Do you have individual design provider for motors?
A:Indeed, we would like to design and style motors independently for our customers, but it might want some CZPT cost and design cost. 

Q:Can I have samples for screening very first?
A:Sure, absolutely you can. Soon after confirmed the necessary motor specs, we will estimate and provide a proforma bill for samples, once we get the payment, we will get a PASS from our account department to continue samples appropriately.

Q:How do you make confident motor high quality?
A:We have our own inspection processes: for incoming supplies, we have signed sample and drawing to make positive certified incoming components for creation approach, we have tour inspection in the procedure and last inspection to make certain qualified goods before shipping.

Q:What is your direct time?
A:Generally talking, our regular normal solution will want 25-30days, a bit for a longer time for customized goods. But we are very adaptable on the guide time, it will relies upon on the distinct orders

Q:What’s your payment term?
A:For all our new consumers, we will need 40% deposite, 60% compensated prior to shipment.

Q:When will you reply following obtained my inquiries?
A:We will response within 24 hours as soon as get your inquires.

Q:How can I trust you to make sure my money is protected?
A:We are accredited by the 3rd social gathering SGS and we have exported to over 85 international locations up to June.2017. You can check our status with our recent customers in your place (if our buyers do not head), or you can purchase through alibaba to get trade assurance from alibaba to make positive your cash is risk-free.

Q:What is actually the bare minimum buy amount?
A:Our minimal get quantity is dependent on different motor models, please e mail us to verify. Also, we generally do not accept personal use motor orders. 

Q:What is your delivery method for motors?
A:For samples and offers significantly less than 100kg, we typically propose express transport For heavy packages, we normally recommend air transport or sea shipping. But it all depends on our customers’ wants.

Q:What certifications do you have?
A:We presently have CE and ROSH certifications.

Q:Can you send out me your price checklist?
A:Given that we have hundreds of various goods, and cost varies for each distinct requirements, we are not able to offer a price record. But we can quote inside of 24 hrs as soon as got your inquirues to make confident you can get the cost in time.

Q:Can I visit your company?
A:Indeed, welcome to pay a visit to our company, but please enable us know at the very least 2 weeks in CZPT to help us make certain no other conferences in the course of the day you visit us.

 

Thanks!

Get in touch with Us

HangZhou CZPT Motor Co.,Ltd
Speak to Individual: Celia Chen

 
 
Any email or trademanager inquires will be replied in 24 hours.

Normal samples can be offer you quite speedily(inside of 10 times)

Customized support for type of motor accoring to your need

Specialist Tchnical assist and Soon after-sale services

Sourcing motor areas like gears, encoders, cables, connectors and so on

Gearboxes are mechanical gadgets that aid generate programs keep optimum velocity and torque for apps. Also recognized as gearboxes and gear drives, they minimize the rotational speed of the input shaft by a certain proportion and increase the electrical power delivered to the output shaft by the same percentage. Ratio multipliers increase the deceleration and torque provided by the reducer by a certain ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are components employed with the reducer. They are generally used in programs in which the reducer is not straight connected to the travel mechanism.
Equipment reducers are also named reducers. Mechanical components, by either of these two names, are made to lessen the power transferred amongst the motor and the device in between the rotational speeds (revolutions for each moment). The reducer efficiently lowers the rotational pace developed by the motor, thereby controlling the speed at which the device operates and increasing the torque produced by the motor. Multiplying the torque made by the motor raises the machine’s obtainable power – a process identified as “mechanical dominance”. In a bigger context, gear reducers are essentially instruments utilised to increase the efficiency of products procedure.

China Hot selling 5 HP 3 HP 1.5kw 2.2kw Helical Gear Motor AC Velocity Reducer Motor Gearbox     with Fantastic good quality