Product Description
Right Angle Helical Worm Gear Motor Reducer/Gear Reducer/Gear Motor/Motor Reducer/gear units/gearbox S Series
Technical data
Product Name | Right Angle Helical Worm Gear Motor Reducer/Gear Reducer/Gear Motor/Motor Reducer/gear units/gearbox S Series |
Power | 0.12KW~30KW |
Nominal output torque | 9~ 8425N · m |
Output speed | 0.1 ~ 374r/min |
Gear material | 20CrMnTi alloy steel |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Noise Test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Machining precision of gears | 5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 95%~96% (depends on the transmission stage) |
Bearing output mode | Parallel output |
Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
Input mode | Direct motor, shaft input and connecting flange input |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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Application: | Motor, Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Vertical Output |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
Aspect | Worm Gearbox | Helical Gearbox |
Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2024-03-30
China OEM R F K S Series Parallel Shaft Inline Gear Box Speed Reducer Reducer Worm Bevel Helical Geared Motor Gearbox comer gearbox
Product Description
HUAKE Hot Selling KA series gear box reducer geared motor reductor made in china
K series product performance
High transmission efficiency, low energy consumption and superior performance. High rigidity cast iron box with ribs; hard-toothed gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the teeth are finely machined, with stable transmission, low noise, large bearing capacity, low temperature rise and long service life.
Product Parameters
Brand Name |
HUAKE |
Product Name |
K Helical-bevel gear units |
Material |
Steel or cast iron |
Weight |
11Kg-1700Kg |
Color |
Customizable |
Heat treatment |
Carburising,Quenching,Gear Grinding |
Advantage |
1.K series spiral bevel gear reducer with small vibration, low noise, energy saving. 2.Selection of high quality steel material, steel cast iron box, gear surface after high frequency heat treatment. |
Product Description
Our process of production
Our product line
Hardness: | Hardened Tooth Surface |
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Installation: | 90 Degree |
Layout: | Expansion |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
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Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-08-14
China Custom Customized Products High Precision Quality Helical Bevel Reducer Gear Motor K Series Reduction Gearbox worm gear box elecon
Product Description
China K Series Spiral Bevel Geared Reducer for Electric Motor
Components:
1. Housing: Cast Iron
2. Gears: Helical-bevel Gears
3. Input Configurations: Equipped with Electric Motors, CZPT Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors: Single Phase AC Motor, Three Phase AC Motor, Brake Motors, Inverter Motors,
Multi-speed Motors, Explosion-proof Motor, Roller Motor
5. Output Configurations: CZPT Shaft Output, Hollow Shaft Output
Models:
K Series – Foot-mounted, CZPT shaft output
KAB Series – Foot-mounted, hollow shaft output
KA Series – Keyed hollow shaft output
KF Series – B5 Flange-mounted, CZPT shaft output
KAF Series – B5 Flange-mounted, hollow shaft output
KAZ Series – B14 Flange-mounted, hollow shaft output
KAT Series – Hollow shaft output, torque arm
KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk
KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft
K(KA, KF, KAF, KAB, KAZ)S Series – CZPT shaft input
Product Advantages
K series gearbox is 1 kind of Helical Bevel type gearbox , High-stainless cast iron case,it is designed based on modularization,which bring many difference kinds of combinations ,mounting types ,and structure designs.
Product Name |
K Series Helical Bevel Geared Motor speed reducer 3kw 4kw 5.5kw 7.5kw 11kw 15kw |
Output configuration |
solid shaft, splined shaft |
Mounted form |
foot-mounted and flange-mounted mounting |
Efficiency |
High power density |
Model |
GK,GKF,GKA,GKAF,GKAZ,GKHF,GK37~GK187 etc. |
Technology |
CNC grinding technology |
Application areas |
Metallurgical machinery, food machinery,logistics and transportation and so on. |
R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.
Product Description
Features of product
1.High transmission efficiency, stable operation, low noise
2.long service life, high bearing capacity
3.The ratio can meet various of working condition
4.Superior performance. Hard tooth surface gear use the high quality alloy steel.
Detailed Photos
Product Parameters
Models |
Output Shaft Dia. |
Input Shaft Dia. |
Power(kW) |
Ratio |
Max. Torque(Nm) |
|
Solid Shaft |
Hollow Shaft |
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K38 |
25mm |
30mm |
16mm |
0.18~3.0 |
5.36~106.38 |
200 |
K48 |
30mm |
35mm |
19mm |
0.18~3.0 |
5.81~131.87 |
400 |
K58 |
35mm |
40mm |
19mm |
0.18~5.5 |
6.57~145.15 |
600 |
K68 |
40mm |
40mm |
19mm |
0.18~5.5 |
7.14~144.79 |
820 |
K78 |
50mm |
50mm |
24mm |
0.37~11 |
7.22~192.18 |
1550 |
K88 |
60mm |
60mm |
28mm |
0.75~22 |
7.19~197.27 |
2700 |
K98 |
70mm |
70mm |
38mm |
1.3~30 |
8.95~175.47 |
4300 |
K108 |
90mm |
90mm |
42mm |
3~45 |
8.74~141.93 |
8000 |
K128 |
110mm |
100mm |
55mm |
7.5~90 |
8.68~146.07 |
13000 |
K158 |
120mm |
120mm |
70mm |
11~160 |
12.66~150.03 |
18000 |
K168 |
160mm |
140mm |
70mm |
11~200 |
17.35~164.44 |
32000 |
K188 |
190mm |
160mm |
70mm |
18.5~200 |
17.97~178.37 |
50000 |
Our Advantages
Application: | Motor, Motorcycle, Machinery, Agricultural Machine |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Expansion, Parallel |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
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Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-06-06
China High Torque R Series Helical Gear Motor Coaxial Reducer Gearbox Pressure Reduc with Good quality
Warranty: 1 many years
Applicable Industries: Machinery Repair Shops, Farms
Bodyweight (KG): ten KG
Customized assistance: OEM, ODM
Gearing Arrangement: Spur
Output Torque: 9000Nm
Enter Pace: 1000r/min
Item title: pressure reduc
Materials: Forged Iron
Reduction Ratio: 33.six
Optimum Output Torque: 9000Nm
Greatest Enter Rotation Velocity: 1000r/min
Brake Opening Stress: 2. 4MPa
Brake Torque: 7617. 12Nm
Equipped Hydraulic motor: GRS-250
Software: Equipment
Name: gearbox hydraulic motor
Packaging Information: Large Torque R Collection Helical Gear Motor Coaxial Reducer Gearbox Force Reduc
Higher Torque R Sequence Helical Gear Motor Coaxial Reducer Gearbox Force ReducOur merchandise catalogue is in depth, with our primary items such as hydraulic equipment pumps and pump valve assemblies, hydraulic electricity models, proportional valves, monoblock directional management valves, cycloidal speed reducers,hydraulic gear motors and geared stream dividers. GMR collection planetary slewing drives is a excellent velocity minimize portion in the rotat ing mechani sm. GMR has been broadd for the winches of the rotary drilling rig and also for the band track driving. And they could also use to the band keep track of hoist, amp litude winches and band track driving, a lot of kinds of band track driving for drillig, road roller, wheels driving for aloft function, power head and go driving for the milling equipment and the mine tunneling machine and also to the driving facility for transport cranes, wharf and containers hoist.GMR could join with constant and variable hydraulic motors and at the same time could match the other hydraulic motors if required. The enter conclude of GMR could be outfitted with spring brake and the multi-plate hydraulic launch parking brake according to various wants. the static braking torque of the brake goes with the hydraulic motor’s input torque (generally 1.5 occasions larger). According to different requirements, some GMR could also be outfitted with mechanically fal ling off clutch to be towed by other equipment under unexpected emergency, by which the hydraul ic factors could avoid being broken.
Excess weight: | 15KG |
Electrical power: | 220W |
Dimension(L*W*H): | twenty*twenty*ten |
Motor Kind: | Equipment MOTOR |
Displacement: | 12cm³ |
Material: | Cast Iron |
Reduction Ratio: | 33.six |
Greatest Output Torque: | 9000Nm |
Highest Input Rotation Pace: | 1000r/min |
Brake Opening Stress: | two.4MPa |
Brake Torque: | 7617.12Nm |
Geared up Hydraulic motor: | GRS-250 |
Application: | Machinery |
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by czh
China Good quality Coxial Helical Gear Motor Transmission Gearbox for Fish Prawn Farm near me shop
Merchandise Description
Solution Description
KPC Series helical gearbox is a new era solution which designed basing on the modular method, It can be connected respectively with motors such as IEC common motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(01-02-03-04),energy from .12kw to 4.0kw, ratio from 3.sixty six to 58.09, Max torque from 120Nm to 500Nm.It can be link discretionary(foot or flange) and use multi-mounting positions appropriately. This solution is commonly used in textile, foodstuff, beverage,tobacco, CZPT industrial fields,and so on.
Merchandise Qualities
- Modular design
- Higher effectiveness
- Precise grinding, lower noise
- Compact structural style
- Univeral mounting
- Aluminium housing, light-weight in weight
- Carbonize and grinding hardened gears, durable
- Multi-construction, can be blended in distinct varieties to meet up with different transmission situation
Set up:
1.Foot mounted
2.Output Flange mounted
3.B14 Flange mounted
Versions:
1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P
In depth Photos
Solution Parameters
GEARBOX Deciding on TABLES | |||||||||
KPC01.. | n1=1400r/min | 120Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
26 | 120 | 2600 | fifty three.33 | one hundred sixty/three | |||||
31 | a hundred and twenty | 2600 | forty five.89 | 413/nine | |||||
35 | one hundred twenty | 2600 | forty.10 | 3248/81 | |||||
39 | a hundred and twenty | 2560 | 35.47 | 532/15 | |||||
forty nine | a hundred and twenty | 2380 | 28.50 | 770/27 | |||||
fifty nine | one hundred twenty | 2230 | 23.56 | 212/9 | |||||
seventy one | a hundred and twenty | 2100 | 19.83 | 119/six | |||||
seventy eight | 90 | 2030 | seventeen.86 | 1357/76 | |||||
ninety six | a hundred and twenty | 1900 | fourteen.62 | 658/45 | |||||
one zero one | 90 | 1860 | thirteen.80* | sixty nine/five | |||||
118 | 120 | 1770 | 11.90 | 2464/207 | |||||
143 | a hundred and twenty | 1660 | 9.81 | 1148/117 | |||||
153 | 80 | 1630 | 9.17 | 1219/133 | |||||
181 | 80 | 1540 | 7.72 | 1173/152 | |||||
246 | 70 | 1390 | five.69 | 1081/190 | |||||
302 | 70 | 1290 | 4.63 | 88/19 | |||||
366 | 70 | 1210 | 3.82 | 943/247 | |||||
KPC02.. | n1=1400r/min | 200Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
26 | two hundred | 4500 | 54.00* | fifty four/one | |||||
30 | two hundred | 4500 | forty six.forty six* | 3717/eighty | |||||
34 | two hundred | 4500 | forty.60* | 203/5 | |||||
39 | 200 | 4270 | 35.ninety one* | 3591/100 | |||||
48 | 200 | 3970 | 28.88* | 231/8 | |||||
59 | 200 | 3730 | 23.eighty five* | 477/twenty | |||||
70 | 200 | 3520 | 20.08* | 3213/a hundred and sixty | |||||
82 | one hundred forty | 3330 | seventeen.10 | 3009/176 | |||||
ninety five | two hundred | 3180 | 14.81* | 2961/200 | |||||
106 | a hundred and forty | 3060 | 13.21 | 2907/220 | |||||
116 | 200 | 2970 | twelve.05 | 1386/115 | |||||
141 | two hundred | 2780 | 9.93 | 2583/260 | |||||
159 | 120 | 2670 | eight.78 | 2703/308 | |||||
189 | one hundred twenty | 2520 | seven.39 | 2601/352 | |||||
257 | 100 | 2280 | five.45 | 2397/440 | |||||
316 | a hundred | 2120 | 4.43 | 102/23 | |||||
383 | eighty | 1990 | 3.66 | 2091/572 | |||||
KPC03.. | n1=1400r/min | 300Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 71B5/B14 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 |
[r/min] | [Nm] | [N] | |||||||
24 | 300 | 6000 | 58.09 | 639/11 | |||||
28 | 300 | 6000 | fifty.02 | 2201/44 | |||||
32 | three hundred | 6000 | 43.75 | 4331/ninety nine | |||||
36 | three hundred | 6000 | 38.73 | 426/11 | |||||
40 | 300 | 5860 | 34.62 | 4189/121 | |||||
forty nine | three hundred | 5480 | 28.30 | 4047/143 | |||||
sixty four | 280 | 5571 | 21.78 | 1917/88 | |||||
81 | 280 | 4660 | 17.33 | 3621/209 | |||||
93 | 260 | 4440 | 15.06 | 497/33 | |||||
113 | 260 | 4160 | twelve.37 | 1633/132 | |||||
136 | 240 | 3910 | ten.28 | 3053/297 | |||||
177 | 180 | 3590 | 7.93 | 1269/a hundred and sixty | |||||
222 | 180 | 3320 | six.31 | 2397/380 | |||||
255 | one hundred fifty | 3170 | five.48 | 329/sixty | |||||
311 | 150 | 2970 | four.50 | 1081/240 | |||||
374 | one hundred fifty | 2790 | three.74 | 2571/540 | |||||
KPC04.. | n1=1400r/min | 500Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
24 | five hundred | 8000 | fifty eight.09 | 639/11 | |||||
28 | 500 | 8000 | 50.02 | 2201/44 | |||||
32 | five hundred | 8000 | 43.75 | 4331/ninety nine | |||||
36 | five hundred | 8000 | 38.73 | 426/11 | |||||
forty | five hundred | 7950 | 34.62 | 4189/121 | |||||
49 | 500 | 7430 | 28.30 | 4047/143 | |||||
64 | 480 | 6810 | 21.78 | 1917/88 | |||||
eighty one | 480 | 6310 | seventeen.33 | 3621/209 | |||||
93 | 460 | 6571 | fifteen.06 | 497/33 | |||||
113 | 460 | 5640 | twelve.37 | 1633/132 | |||||
136 | 440 | 5300 | ten.28 | 3053/297 | |||||
177 | 260 | 4860 | seven.93 | 1269/one hundred sixty | |||||
222 | 260 | 4510 | 6.31 | 2397/380 | |||||
255 | 230 | 4300 | 5.48 | 329/60 | |||||
311 | 230 | 4030 | 4.50 | 1081/240 | |||||
374 | two hundred | 3780 | 3.seventy four | 2571/540 |
Outline Dimension:
Organization Profile
About our organization:
We are a professional reducer manufacturer found in HangZhou, ZHangZhoug province.Our foremost products is full assortment of RV571-one hundred fifty worm reducers , also equipped hypoid helical gearbox, Pc units, UDL Variators and AC Motors.Items are extensively employed for applications this kind of as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-producing, building machinery, metallurgic mine, environmental defense engineering, and all sorts of automatic strains, and assembly lines.With fast delivery, exceptional soon after-income support, innovative generating facility, our goods sell well both at residence and overseas. We have exported our reducers to Southeast Asia, Eastern Europe and Center East and so on.Our intention is to produce and innovate on foundation of large top quality, and generate a good track record for reducers.
Packing data:Plastic Baggage+Cartons+Wooden Situations , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Honest-Turkey Win Eurasia
Logistics
We can dispatch items by sea, by train, by air according to client instruction
Following Product sales Provider
one.Maintenance Time and Warranty:Inside 1 yr right after getting products.
two.Other Support: Including modeling choice guidebook, set up guide, and difficulty resolution guidebook, etc.
FAQ
one.Q:Can you make as for every buyer drawing?
A: Sure, we offer custom-made services for consumers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your conditions of payment ?
A: 30% deposit just before manufacturing,stability T/T ahead of delivery.
three.Q:Are you a trading organization or company?
A:We are a manufacurer with advanced equipment and experienced staff.
4.Q:What is actually your manufacturing ability?
A:8000-9000 PCS/Thirty day period
5.Q:Free sample is accessible or not?
A:Of course, we can offer free of charge sample if buyer concur to pay out for the courier value
six.Q:Do you have any certification?
A:Indeed, we have CE certificate and SGS certification report.
Make contact with data:
Ms Lingel Pan
For any questions just feel free of charge ton make contact with me. Numerous thanks for your type attention to our company!
These compact, light-weight, minimal backlash inline equipment reducers were at first created for encoder programs. They are also ideal for several other generate methods. Encoder equipment reducers have a very low second of inertia at the shaft input and are rated for enter speeds up to 3000 rpm. Two body measurements are obtainable with gear ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are obtainable from inventory.
Gearboxes and reducers are enclosed mechanical reduction units typically used in present day automatic handle methods to command torque from your motors and accomplish other motion-related jobs. A gearbox permits you to boost torque whilst decreasing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This produces a mechanical advantage, escalating torque. Conversely, your gearbox can be established in reverse, supplying enhanced shaft pace and lowered torque. Two common transmission configurations are straight and appropriate angle. Online models generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Right-angle patterns typically use worm or helical equipment drives, however, hybrid drives are also accessible. Gearmotors merge an enclosed gear set with an electric powered motor to enhance torque and functionality although reducing velocity. Even though additional friction, inertia, or sharp load adjustments for quick-expression procedure of the actuator can trigger difficulties, they provide a long functioning lifestyle by protecting against overloading. Different equipment ratios, speeds and torques are offered to support improve performance and lessen potential troubles. Search to uncover the appropriate gearbox and reducer for your automation task.
China Hot selling 5 HP 3 HP 1.5kw 2.2kw Helical Gear Motor AC Speed Reducer Motor Gearbox with Great quality
Solution Description
Solution Description
five HP 3 HP 1.5KW 2.2KW Helical Gear Motor AC Velocity Reducer Motor Gearbox Specifications:
Outpower: one-3 HP
Velocity: 15-360rpm
Torque: twenty.5-2311N.m
Shaft Dia: 40mm
Observe : It’s just the standard complex data for you reference, The specification this sort of as voltage, velocity, torque, shaft can personalized.
Associated Goods
Business Profile
1. About us
Principal Merchandise: 1) DC Brush motor: 6-130mm diameter, .01-1000W output electrical power
2) DC Spur Equipment Motor: twelve-110mm diameter, .1-300W output electrical power
3) DC Planeary Gear Motor: 10-82mm diameter, .1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA forty three, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: forty nine to 100mm diameter, 6-140 output power
two. Manufacturing
Manufacturing line
Packing&Shipping
Certifications
Buyer Pay a visit to and Fair
FAQ
Q: What’s your major items?
A:We at the moment create Brushed Dc Motors, Brushed Dc equipment Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so on. You can verify the requirements for above motors on our web site and you can e mail us to suggest essential motors for each your specification too.
Q:How to select a suitable motor?
A:If you have motor images or drawings to demonstrate us, or you have thorough specs like voltage, pace, torque, motor measurement, operating mode of the motor, needed daily life time and noise level etc, remember to do not wait to permit us know, then we can advocate appropriate motor for each your request appropriately.
Q: Do you have personalized support for your common motors?
A:Yes, we can customize per your ask for for the voltage, velocity, torque and shaft dimension/shape. If you need extra wires/cables soldered on the terminal or need to have to incorporate connectors, or capacitors or EMC we can make it as well.
Q:Do you have individual design provider for motors?
A:Indeed, we would like to design and style motors independently for our customers, but it might want some CZPT cost and design cost.
Q:Can I have samples for screening very first?
A:Sure, absolutely you can. Soon after confirmed the necessary motor specs, we will estimate and provide a proforma bill for samples, once we get the payment, we will get a PASS from our account department to continue samples appropriately.
Q:How do you make confident motor high quality?
A:We have our own inspection processes: for incoming supplies, we have signed sample and drawing to make positive certified incoming components for creation approach, we have tour inspection in the procedure and last inspection to make certain qualified goods before shipping.
Q:What is your direct time?
A:Generally talking, our regular normal solution will want 25-30days, a bit for a longer time for customized goods. But we are very adaptable on the guide time, it will relies upon on the distinct orders
Q:What’s your payment term?
A:For all our new consumers, we will need 40% deposite, 60% compensated prior to shipment.
Q:When will you reply following obtained my inquiries?
A:We will response within 24 hours as soon as get your inquires.
Q:How can I trust you to make sure my money is protected?
A:We are accredited by the 3rd social gathering SGS and we have exported to over 85 international locations up to June.2017. You can check our status with our recent customers in your place (if our buyers do not head), or you can purchase through alibaba to get trade assurance from alibaba to make positive your cash is risk-free.
Q:What is actually the bare minimum buy amount?
A:Our minimal get quantity is dependent on different motor models, please e mail us to verify. Also, we generally do not accept personal use motor orders.
Q:What is your delivery method for motors?
A:For samples and offers significantly less than 100kg, we typically propose express transport For heavy packages, we normally recommend air transport or sea shipping. But it all depends on our customers’ wants.
Q:What certifications do you have?
A:We presently have CE and ROSH certifications.
Q:Can you send out me your price checklist?
A:Given that we have hundreds of various goods, and cost varies for each distinct requirements, we are not able to offer a price record. But we can quote inside of 24 hrs as soon as got your inquirues to make confident you can get the cost in time.
Q:Can I visit your company?
A:Indeed, welcome to pay a visit to our company, but please enable us know at the very least 2 weeks in CZPT to help us make certain no other conferences in the course of the day you visit us.
Thanks!
Get in touch with Us
HangZhou CZPT Motor Co.,Ltd
Speak to Individual: Celia Chen
Any email or trademanager inquires will be replied in 24 hours.
Normal samples can be offer you quite speedily(inside of 10 times)
Customized support for type of motor accoring to your need
Specialist Tchnical assist and Soon after-sale services
Sourcing motor areas like gears, encoders, cables, connectors and so on
Gearboxes are mechanical gadgets that aid generate programs keep optimum velocity and torque for apps. Also recognized as gearboxes and gear drives, they minimize the rotational speed of the input shaft by a certain proportion and increase the electrical power delivered to the output shaft by the same percentage. Ratio multipliers increase the deceleration and torque provided by the reducer by a certain ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are components employed with the reducer. They are generally used in programs in which the reducer is not straight connected to the travel mechanism.
Equipment reducers are also named reducers. Mechanical components, by either of these two names, are made to lessen the power transferred amongst the motor and the device in between the rotational speeds (revolutions for each moment). The reducer efficiently lowers the rotational pace developed by the motor, thereby controlling the speed at which the device operates and increasing the torque produced by the motor. Multiplying the torque made by the motor raises the machine’s obtainable power – a process identified as “mechanical dominance”. In a bigger context, gear reducers are essentially instruments utilised to increase the efficiency of products procedure.
China wholesaler Power Transmission Parts Kpc Helical Gear Box for Electric Motor near me manufacturer
Item Description
Merchandise Description
KPC Collection helical gearbox is a new generation product which designed basing on the modular method, It can be related respectively with motors this kind of as IEC standard motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has 4 types(01-02-03-04),electrical power from .12kw to 4.0kw, ratio from 3.sixty six to 58.09, Max torque from 120Nm to 500Nm.It can be link discretionary(foot or flange) and use multi-mounting positions accordingly. This item is commonly employed in textile, foodstuff, beverage,tobacco, CZPT industrial fields,and so on.
Item Attributes
- Modular development
- Higher efficiency
- Precise grinding, low sound
- Compact structural design
- Univeral mounting
- Aluminium housing, mild in bodyweight
- Carbonize and grinding hardened gears, durable
- Multi-composition, can be combined in diverse types to fulfill numerous transmission condition
Installation:
1.Foot mounted
2.Output Flange mounted
3.B14 Flange mounted
Designs:
1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P
Detailed Images
Merchandise Parameters
GEARBOX Selecting TABLES | |||||||||
KPC01.. | n1=1400r/min | 120Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
26 | one hundred twenty | 2600 | 53.33 | a hundred and sixty/3 | |||||
31 | a hundred and twenty | 2600 | forty five.89 | 413/nine | |||||
35 | 120 | 2600 | forty.10 | 3248/81 | |||||
39 | one hundred twenty | 2560 | 35.47 | 532/15 | |||||
forty nine | one hundred twenty | 2380 | 28.50 | 770/27 | |||||
fifty nine | a hundred and twenty | 2230 | 23.56 | 212/9 | |||||
seventy one | 120 | 2100 | 19.83 | 119/6 | |||||
78 | 90 | 2030 | seventeen.86 | 1357/seventy six | |||||
96 | a hundred and twenty | 1900 | fourteen.62 | 658/45 | |||||
a hundred and one | 90 | 1860 | thirteen.eighty* | 69/five | |||||
118 | 120 | 1770 | 11.90 | 2464/207 | |||||
143 | a hundred and twenty | 1660 | 9.81 | 1148/117 | |||||
153 | 80 | 1630 | nine.17 | 1219/133 | |||||
181 | 80 | 1540 | 7.72 | 1173/152 | |||||
246 | 70 | 1390 | 5.69 | 1081/a hundred ninety | |||||
302 | 70 | 1290 | four.63 | 88/19 | |||||
366 | 70 | 1210 | 3.82 | 943/247 | |||||
KPC02.. | n1=1400r/min | 200Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
26 | two hundred | 4500 | fifty four.00* | 54/1 | |||||
thirty | 200 | 4500 | forty six.46* | 3717/80 | |||||
34 | 200 | 4500 | 40.sixty* | 203/5 | |||||
39 | 200 | 4270 | 35.91* | 3591/100 | |||||
48 | two hundred | 3970 | 28.88* | 231/8 | |||||
fifty nine | two hundred | 3730 | 23.85* | 477/20 | |||||
70 | 200 | 3520 | 20.08* | 3213/a hundred and sixty | |||||
eighty two | 140 | 3330 | seventeen.10 | 3009/176 | |||||
95 | two hundred | 3180 | fourteen.eighty one* | 2961/200 | |||||
106 | a hundred and forty | 3060 | thirteen.21 | 2907/220 | |||||
116 | 200 | 2970 | twelve.05 | 1386/a hundred and fifteen | |||||
141 | two hundred | 2780 | 9.93 | 2583/260 | |||||
159 | 120 | 2670 | 8.78 | 2703/308 | |||||
189 | 120 | 2520 | 7.39 | 2601/352 | |||||
257 | one hundred | 2280 | five.45 | 2397/440 | |||||
316 | a hundred | 2120 | 4.43 | 102/23 | |||||
383 | 80 | 1990 | 3.66 | 2091/572 | |||||
KPC03.. | n1=1400r/min | 300Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 71B5/B14 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 |
[r/min] | [Nm] | [N] | |||||||
24 | three hundred | 6000 | fifty eight.09 | 639/eleven | |||||
28 | three hundred | 6000 | 50.02 | 2201/44 | |||||
32 | 300 | 6000 | forty three.75 | 4331/ninety nine | |||||
36 | three hundred | 6000 | 38.73 | 426/eleven | |||||
40 | 300 | 5860 | 34.62 | 4189/121 | |||||
forty nine | 300 | 5480 | 28.30 | 4047/143 | |||||
64 | 280 | 5571 | 21.78 | 1917/88 | |||||
81 | 280 | 4660 | seventeen.33 | 3621/209 | |||||
93 | 260 | 4440 | fifteen.06 | 497/33 | |||||
113 | 260 | 4160 | 12.37 | 1633/132 | |||||
136 | 240 | 3910 | 10.28 | 3053/297 | |||||
177 | one hundred eighty | 3590 | seven.93 | 1269/160 | |||||
222 | one hundred eighty | 3320 | six.31 | 2397/380 | |||||
255 | a hundred and fifty | 3170 | five.48 | 329/60 | |||||
311 | a hundred and fifty | 2970 | 4.50 | 1081/240 | |||||
374 | one hundred fifty | 2790 | 3.74 | 2571/540 | |||||
KPC04.. | n1=1400r/min | 500Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
24 | 500 | 8000 | 58.09 | 639/eleven | |||||
28 | 500 | 8000 | fifty.02 | 2201/44 | |||||
32 | five hundred | 8000 | 43.75 | 4331/99 | |||||
36 | 500 | 8000 | 38.73 | 426/eleven | |||||
40 | 500 | 7950 | 34.62 | 4189/121 | |||||
49 | five hundred | 7430 | 28.30 | 4047/143 | |||||
64 | 480 | 6810 | 21.78 | 1917/88 | |||||
eighty one | 480 | 6310 | seventeen.33 | 3621/209 | |||||
93 | 460 | 6571 | 15.06 | 497/33 | |||||
113 | 460 | 5640 | twelve.37 | 1633/132 | |||||
136 | 440 | 5300 | ten.28 | 3053/297 | |||||
177 | 260 | 4860 | seven.93 | 1269/160 | |||||
222 | 260 | 4510 | six.31 | 2397/380 | |||||
255 | 230 | 4300 | five.48 | 329/60 | |||||
311 | 230 | 4030 | four.50 | 1081/240 | |||||
374 | two hundred | 3780 | three.seventy four | 2571/540 |
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Business Profile
About our company:
We are a professional reducer maker positioned in HangZhou, ZHangZhoug province.Our top items is full assortment of RV571-a hundred and fifty worm reducers , also supplied hypoid helical gearbox, Laptop units, UDL Variators and AC Motors.Goods are commonly used for programs this kind of as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-generating, design machinery, metallurgic mine, environmental protection engineering, and all varieties of automatic traces, and assembly lines.With fast delivery, excellent following-revenue service, sophisticated creating facility, our products market well both at residence and overseas. We have exported our reducers to Southeast Asia, Eastern Europe and Center East and so on.Our intention is to develop and innovate on foundation of higher high quality, and develop a good popularity for reducers.
Packing information:Plastic Baggage+Cartons+Picket Cases , or on request
We take part Germany Hannver Exhibition-ZheJiang PTC Truthful-Turkey Get Eurasia
Logistics
We can dispatch items by sea, by prepare, by air according to client instruction
Soon after Product sales Support
one.Routine maintenance Time and Warranty:Within 1 yr right after acquiring items.
two.Other Support: Including modeling choice guide, installation guidebook, and dilemma resolution information, etc.
FAQ
one.Q:Can you make as for each customer drawing?
A: Indeed, we supply custom-made provider for buyers appropriately. We can use customer’s nameplate for gearboxes.
2.Q:What is your phrases of payment ?
A: thirty% deposit prior to generation,harmony T/T just before shipping.
three.Q:Are you a trading business or company?
A:We are a manufacurer with innovative tools and seasoned employees.
4.Q:What’s your creation capacity?
A:8000-9000 PCS/Thirty day period
5.Q:Free of charge sample is available or not?
A:Indeed, we can offer cost-free sample if buyer concur to shell out for the courier value
six.Q:Do you have any certification?
A:Sure, we have CE certificate and SGS certification report.
Make contact with details:
Ms Lingel Pan
For any questions just feel totally free ton contact me. A lot of many thanks for your kind attention to our company!
These compact, light-weight, lower backlash inline equipment reducers were initially made for encoder purposes. They are also suitable for numerous other drive systems. Encoder equipment reducers have a very minimal moment of inertia at the shaft input and are rated for enter speeds up to 3000 rpm. Two frame sizes are offered with gear ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are offered from inventory.
When searching at a reducer vs a gearbox, usually the only big difference is terminology. This is because all reducers are gearboxes. Nevertheless, not all gearboxes are retarders. This may possibly audio complex, but it’s actually fairly straightforward. A reducer is a equipment established among the motor and the device. The purpose of the reducer is to reduce the rotational velocity transferred between these two endpoints. The reducer amplifies and multiplies the torque (input) made by the motor. Next, a reducer, as the title implies, reduces the velocity of the input (output in rpm) so that the output is the right pace. The phrase “gearbox” is just a generic term used for the gear train between the motor and the machine. Consequently, all reducers are gearboxes. Nevertheless, not all gearboxes reduce input pace. Even though unusual, gearboxes can really improve input speeds. By considerably the most widespread type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China OEM Fr in-Line Helical Gear Reducer with Motor Helical Gearbox with Best Sales
Merchandise Description
Solution Introduction:
In line helical geared motor is characterized by compact composition, light excess weight, big torque and outstanding functionality. Prompt supply inside quick time.
It is produced of rib-bolstered rigid situation and high quality alloy-steel gear which is hardened by carbon penetration and grinded exactly. Stable in working, minimal sounds, massive in load, lower in consumption, productive in transmission, lower in temperature increase, and long in provider daily life.
The mounting designs are footing, flange, torque arm and so on. The output design are shaft, hollow shaft, the alpine and shrink disc are for selection.
Business Profile
l The premier maker and exporter of worm equipment reducers in Asia.
l Established in 1976, we remodeled from a county owned factory to personal 1 in 1996. HangZhou SINO-DEUTSCH Power TRANSMISSION Gear CO.,LTD is our new name given that 2001.
l We are the initial producer of reducers and gearboxes in China who was offered export license since yr 1993.
l “Fixedstar” model gearboxes and reducers are the initial owner of CHINA Leading Brand name and Most CZPT Trade Mark for reducers.
Very first to achieve ISO9001 and CE Certification between all producers of gearboxes in China.
As a specialist maker of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum circumstance worm gearboxes,arc gear cylindrical worm gearboxes, worm equipment reducers, in line helical gearboxes, and cyclo drive reducers, and so on. These merchandise characteristic rational framework, secure overall performance, and reliable good quality, and so on. They are extensively employed in energy, mining, metallurgy, developing material, chemical, foods, printing, ceramic, paper-generating, tobacco, and other industries.
We have 600 personnel in our manufacturing unit, which handles 70,000 sq. meters in HangZhou. We have been creating 2,500 units of reducers everyday considering that 2012. We are proudly exporting 70% of our merchandise to more than forty nations all in excess of the phrase. Our consumers come from Italy, Germany, United states, Canada, Spain, Uk, Mexico, Brazil, Argentina, Turkey, Singapore and other primary industrial nations in the globe. thirty% of them are OEM created for immediate makers of other products.
We warmly welcome buyers from other components of the planet to visit us. Observing is believing. We are really self-assured that after browsing our facility, you will have confidence on our goods. We have the newest computerized equipments and seasoned employees to make sure the secure quality and big output. We have the most sophisticated technical and engineering crew to assist most demanding need on common and OEM merchandise.
Looking forward to meeting you in HangZhou, China.
Underneath is a checklist of our at the moment available industrial gearboxes. If you can’t uncover what you are looking for, remember to get in touch with the manufacturing unit for much more choices. At EP, we are continuously creating new products and retrofitting previous kinds to fulfill consumer specifications.
The phrase “gearbox” is used to refer to any device that connects a motor to a device and consists of a collection of gears, also identified as a gear set. It gets the primary input pace from the motor and changes it to a distinct output speed using its gears. Distinct kinds and combos of gears provide certain reasons. The sorts of gears identified in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The overall performance effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter resource to the velocity of the output resource
China OEM ZD 90mm High Precision Helical Gear Planetary Gear boxes for Servo Motor with Great quality
Solution Description
ZD 90mm Substantial Precision Helical Equipment Planetary Gear boxes for Servo Motor
Detailed Photos
Solution Parameters
Relevant Gearbox
Other Related Goods
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Custom-made Merchandise Provider
Organization Profile
FAQ
Q: What’re your main goods?
A: We currently create Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Substantial Precision Planetary Gear Box and many others. You can examine the specifications for above motors on our internet site and you can email us to advise required motors for every your specification too.
Q: How to pick a appropriate motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, velocity, torque, motor measurement, functioning method of the motor, needed lifetime and sound amount etc, you should do not wait to enable us know, then we can advocate suitable motor for each your request appropriately.
Q: Do you have a custom-made service for your common motors?
A: Sure, we can personalize for every your ask for for the voltage, pace, torque and shaft dimensions/condition. If you need further wires/cables soldered on the terminal or require to incorporate connectors, or capacitors or EMC we can make it way too.
Q: Do you have an person design services for motors?
A: Of course, we would like to style motors separately for our buyers, but it might need some mould building expense and design and style charge.
Q: What is actually your direct time?
A: Typically talking, our regular normal item will require fifteen-30days, a little bit for a longer time for tailored products. But we are very flexible on the guide time, it will count on the distinct orders.
You should get in touch with us if you have comprehensive requests, thank you !
Gearboxes go by a lot of diverse names, which includes gear drives, velocity reducers, gear reducers, velocity reducers, and gear motors. All phrases are utilised interchangeably when referring to inline equipment reducers. Our stock includes a wide selection of equipment reducers for large velocity, large precision apps with enter speeds up to 4000 RPM.
When searching at a reducer vs a gearbox, often the only variation is terminology. This is simply because all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This might seem complicated, but it really is really very simple. A reducer is a equipment set amongst the motor and the device. The goal of the reducer is to minimize the rotational pace transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (input) produced by the motor. Second, a reducer, as the title suggests, minimizes the velocity of the input (output in rpm) so that the output is the right velocity. The term “gearbox” is just a generic phrase used for the gear train amongst the motor and the device. Therefore, all reducers are gearboxes. Nonetheless, not all gearboxes lessen input pace. Though unusual, gearboxes can actually boost enter speeds. By much the most widespread sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
in Nairobi Kenya sales price shop near me near me shop factory supplier F Parallel Shaft Helical Gear Boxes with 0.75kw Motor for Conveyor manufacturer best Cost Custom Cheap wholesaler
There is a technical center of province amount, EPG academician functioning station, experiment station for EPG post medical professionals, and countrywide 863 system set up in EPG group. With these platforms and sturdy specialized capability, the far more than four hundred experts have developed all variety of particular higher exact and higher strength merchandise, conducted mould plans for key parts in the vehicle and countrywide sector revitalizing system, ensuing a lot more than 5000 produced above, among which 33 things are autonomous patent technology with 4 patent accepted . Furthermore, WE CAN Make Custom-made VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Goods According TO CUSTOMERS’ DRAWINGS. Our specialists and engineers have 23 several years of Encounter in the Bearing Business.
EPT F helical PXiHu (West EPT) Dis.Hu (West EPT) Dis.lel EPEPT
EPT F helical pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel speed reduction EPT box are based on the building block design and style,so it’s handy for them to in shape all types of motors or join with other EPTT input.The exact same variety of merge can in shape motors with different EPTT,so that it’s feasible for diverse varieties of EPTTs to mix or hook up.
EPT F series speed EPT EPTT is a single kind of pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel shaft helical EPT EPTT , which consist of two or 3 phases helical
EPTs (relate to EPT ratio) in the very same situation . The hard tooth area EPT use the high quality alloy steel ,the
process of carburizing and quenching, grinding one,Output torque:200-18000(N.m)
one,Rated EPTT:.twelve-two hundred(kw)
2,Input pace: le3000 (rpm)
3,Output speed: le393(rpm)
four,EPTT ratio: ge3.77
5,Series:2-3
6,Mounting way:M1-M6
EPT F helical EPEPT components :
housing content: | EPTT2OO higher-power forged iron for F37,47,fifty seven,sixty seven,77,87 EPTT250 EPT strength cast iron for F97,107,127,157 |
EPT material: | 20CrMnTi |
EPT hardness | HBS90-240 |
Surface area hardnesss of EPT | EPTC58 deg-62 deg |
EPT core hardness | EPTC33 deg-forty deg |
Input/Output shaft material | 40Cr |
Input/Output shaft hardness | HBS241 deg-286 deg |
Shaft at oil seal postion hardness | EPTC48 deg -55 deg |
Machining precision of EPTs material | Precise grinding six-five grade |
Efficiency | up to 98% |
Noise(Max) | 60-68dB |
Tem.rise: | forty degC |
Vibration | le20um |
EPT | IP54, F course ,B5 FLANGE |
colour : | blue (if you want massive amount ,we can accomplished as your desired color ) |
Our reduction EPTed motor Advantage
one,reasonable price tag with exceptional good quality
two,supply in time
three,secure ,reputable ,economical and durable
4,steady EPTT ,quiet procedure
5,sleek running and minimal sounds
6,nice visual appeal ,sturdy services lifestyle
seven,substantial heat-radiating efficiency ,high carrying potential
eight,each and every EPTT have to be analyzed prior to EPTT
nine.reply in substantial efficiency for the duration of 1 working day
ten. skilled to produce EPTT and electrical motor .
If there is any issue, you should do not hesitate to make contact with with me (EVA), U can send out us your inquiry. And you will get reaction in one functioning day.
EPT CATALOGUE :
Creating Procedure:
WORKSHOP EPT:
CERTIFICATION :
EPTAGE :
for one particular container, straight loading ,for less, all items with pallet,
FAQ
one, Q:what is your MOQ for ac EPEPT ?
A: 1pc is ok for every kind electrical EPT box motor
2, Q: What about your guarantee for your induction pace EPEPT ?
A: one year ,but other than gentleman-created ruined
3, Q: which payment way you can accept ?
A: TT, western union .
four, Q: how about your payment way ?
A: 100%payment in EPTd less $5000 ,30% payment in EPTd payment , 70% payment prior to sending over $5000.
five, Q: how about your EPTT of speed reduction motor ?
A: plywood circumstance ,if dimensions is tiny ,we will pack with pallet for considerably less one container
6, Q: What details must be presented, if I buy electrical helical EPTed motor from you ?
A: rated EPTT, ratio or output velocity,type ,voltage , mounting way , quantity , if much more is EPT ,