Product Description
High Efficiency Cone Worm Gear Series Double Enveloping Transmission Gear Worm Gearbox
Product Description
Series C double enveloping worm gear
Model: 100 – 500
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality
Working conditions
Two shafts for 90 ° Intersect, input speed must not be more than 1500 rpm.The working environment temperature should range from 0 ~ 40 ° C, when the environment temperature below 0 ° C or above 40 ° C.Before starting the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Data sheet on CUW double enveloping worm gear reducer :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
| 125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
| 140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
| 160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
| 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
| 355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| 400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Advantage:
The advantage of CHINAMFG High Efficiency, Low Noice Cone Worm Series Worm Gearbox design are dramatic. First, the total load is divided among more individual gear teeth, and the load is further divided where teeth support 2 lines of contact. This superior load distribution greatly increases load carrying capacity. Second, the improved torque throughput allows a smaller reducer to produce the same amount of torque, resulting in size and weight savings.
Double-enveloping worm gearing can carry loads that would require much larger and heavier cylindrical worm gearing.
Double-enveloping worm gearbox figure :
(Click on picture for more information)
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-09-14
China manufacturer Transmission Worm Gear Series Double Enveloping Worm Gear Worm Gearbox near me supplier
Product Description
Transmission Worm Gear Series Double Enveloping Worm Equipment Worm Gearbox
Item Description
Series C double enveloping worm equipment
Design: 100 – five hundred
Ratio: ten -63
Output Torque : 683 – 51180 N.m
Score Electrical power : forty seven/25HP(1.41Kw) – 597HP(448Kw)
In a Worm Gearbox, Worm Reduction Gear Box, Worm Pace Reducer and Equipment Motor Producer, three to eleven equipment enamel are normally in speak to with the worm, relying upon the ratio. The improved amount of driven equipment enamel that are in contact with the worm significantly raises torque capacity also raises shock load resistance. In addition to rising the quantity of driven equipment teeth in contact with the worm, Worm Gearbox, Worm Reduction Equipment Box, Worm Velocity Reducer and Gear Motor Company also raises the contact area on each gear tooth. The real areas of instantaneous speak to between the worm threads and the driven gear tooth are traces. These traces of contact move throughout the experience of the equipment tooth as it progresses by means of its complete time of mesh with the worm. The traces of speak to in double-enveloping worm gearing are configured to boost the electrical power transmission functionality and reduce the pressure on each gear tooth.
Doing work problems
Two shafts for ninety ° Intersect, input speed must not be a lot more than 1500 rpm.The working environment temperature should range from 0 ~ forty ° C, when the environment temperature under ° C or earlier mentioned forty ° C.Prior to starting up the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Info sheet on CUW double enveloping worm gear reducer :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Electricity | Ratio | Permitted Torque | Fat |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | one hundred ninety | forty eight | 1.forty one~11.5 | 10 .25~ 62 | 683-1094 | forty two |
| one hundred twenty five | 32 | 225 | 55 | two.forty two~19.seven | 10 .25 ~ 62 | 1170~2221 | 65 |
| a hundred and forty | 38 | 255 | 65 | 3.ninety four~25.nine | 10 .25 ~ 62 | 1555 ~ 3473 | eighty five |
| one hundred sixty | forty two | 290 | 70 | four.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | forty eight | 320 | eighty | 5.eighty three~forty seven.5 | 10 .25 ~ 62 | 2812 ~ 5387 | a hundred and seventy |
| two hundred | 55 | 350 | 90 | seven.52 ~61.two | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | nine.9~81.four | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | a hundred and ten | twelve.9 ~105 | 10 .twenty five~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | a hundred and twenty | sixteen.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | seventy five | 530 | one hundred forty | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | seven-hundred |
| 355 | 80 | 595 | a hundred and fifty | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| four hundred | ninety | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | a hundred | 740 | one hundred ninety | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 270 |
Equipment reducers, also called reducers, come in numerous transmission designs and are made to multiply torque and decrease input pace to a wanted output pace. The principal benefit of inline gearboxes is their capacity to keep management in programs involving substantial rotational speeds. Their performance and potential to give higher enter speeds with small backlash make inline reducer gearboxes ideal for a extensive assortment of movement handle programs
Gearboxes can be utilized in various fields of thorough processing, agriculture, chemical processing, oil and gas, electrical power transmission and distribution systems, logistics, warehousing and other industries. Equipment reducers are normally employed exactly where increased torque and/or reduced rotational speeds are essential, or if electricity requirements to be transmitted at alternating angles, this sort of as in right-angle motors. It can also adjust the direction of rotation, as well as clockwise and counterclockwise. EP provides a comprehensive selection of gear reducers with proper angle worms and higher effectiveness possibilities. Electrical Gear Aluminum products are a lightweight and durable different to modern forged iron and metal versions and can be stocked or customized created to your actual technical specs. EP gearboxes are light-weight and resilient, aluminum worm gearboxes are developed for tight spaces, like hard-to-set up OEM types as well as mobile equipment. Eccentric reducers are offered as compact aluminum or cast iron inline reducers with seal lifestyle scores from 15HP (aluminum) to 40HP (solid iron). In addition to our regular and modified common products, our engineers will work with you to design and style and build custom solutions for numerous travel systems to fit your software demands.
