Product Description
Product Description
The worm gear reducer is a power transmission mechanism that uses the speed converter of the gear to decelerate the number of revolutions of the motor to the required number of revolutions and obtain a large torque mechanism. In the mechanism used to transmit power and motion, the application range of reducer is quite extensive.
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Company Profile
We are a professional company engaged in the R&D, design, and manufacturing of gearboxes. The company has introduced a number of sophisticated production and testing equipment. We have successfully developed 800Nm-11200Nm planetary gearboxes for construction machinery, special planetary gearboxes for mixers, special planetary gearboxes for buildings, special reducers for mines, wind power reducers, hydraulic rotary, winch series, gearboxes for rolling mills, and other series of gearboxes with hundreds of thousands of specifications. The products have been widely used in building materials, metallurgy, engineering machinery, hoisting, shipping, chemical, pharmaceutical, electric power, and other supporting units and engineering projects.
Since its establishment, the company has been accelerating the pace of scientific and technological innovation and independent brand construction to build its core competitiveness with new thinking and new manufacturing awareness.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-10-12
China Hot selling High Efficiency Cone Worm Gear Series Double Enveloping Transmission Gear Worm Gearbox cycloidal gearbox
Product Description
High Efficiency Cone Worm Gear Series Double Enveloping Transmission Gear Worm Gearbox
Product Description
Series C double enveloping worm gear
Model: 100 – 500
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality
Working conditions
Two shafts for 90 ° Intersect, input speed must not be more than 1500 rpm.The working environment temperature should range from 0 ~ 40 ° C, when the environment temperature below 0 ° C or above 40 ° C.Before starting the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Data sheet on CUW double enveloping worm gear reducer :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
| 125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
| 140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
| 160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
| 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
| 355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| 400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Advantage:
The advantage of CHINAMFG High Efficiency, Low Noice Cone Worm Series Worm Gearbox design are dramatic. First, the total load is divided among more individual gear teeth, and the load is further divided where teeth support 2 lines of contact. This superior load distribution greatly increases load carrying capacity. Second, the improved torque throughput allows a smaller reducer to produce the same amount of torque, resulting in size and weight savings.
Double-enveloping worm gearing can carry loads that would require much larger and heavier cylindrical worm gearing.
Double-enveloping worm gearbox figure :
(Click on picture for more information)
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-09-14
China manufacturer Transmission Worm Gear Series Double Enveloping Worm Gear Worm Gearbox near me supplier
Product Description
Transmission Worm Gear Series Double Enveloping Worm Equipment Worm Gearbox
Item Description
Series C double enveloping worm equipment
Design: 100 – five hundred
Ratio: ten -63
Output Torque : 683 – 51180 N.m
Score Electrical power : forty seven/25HP(1.41Kw) – 597HP(448Kw)
In a Worm Gearbox, Worm Reduction Gear Box, Worm Pace Reducer and Equipment Motor Producer, three to eleven equipment enamel are normally in speak to with the worm, relying upon the ratio. The improved amount of driven equipment enamel that are in contact with the worm significantly raises torque capacity also raises shock load resistance. In addition to rising the quantity of driven equipment teeth in contact with the worm, Worm Gearbox, Worm Reduction Equipment Box, Worm Velocity Reducer and Gear Motor Company also raises the contact area on each gear tooth. The real areas of instantaneous speak to between the worm threads and the driven gear tooth are traces. These traces of contact move throughout the experience of the equipment tooth as it progresses by means of its complete time of mesh with the worm. The traces of speak to in double-enveloping worm gearing are configured to boost the electrical power transmission functionality and reduce the pressure on each gear tooth.
Doing work problems
Two shafts for ninety ° Intersect, input speed must not be a lot more than 1500 rpm.The working environment temperature should range from 0 ~ forty ° C, when the environment temperature under ° C or earlier mentioned forty ° C.Prior to starting up the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Info sheet on CUW double enveloping worm gear reducer :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Electricity | Ratio | Permitted Torque | Fat |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | one hundred ninety | forty eight | 1.forty one~11.5 | 10 .25~ 62 | 683-1094 | forty two |
| one hundred twenty five | 32 | 225 | 55 | two.forty two~19.seven | 10 .25 ~ 62 | 1170~2221 | 65 |
| a hundred and forty | 38 | 255 | 65 | 3.ninety four~25.nine | 10 .25 ~ 62 | 1555 ~ 3473 | eighty five |
| one hundred sixty | forty two | 290 | 70 | four.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | forty eight | 320 | eighty | 5.eighty three~forty seven.5 | 10 .25 ~ 62 | 2812 ~ 5387 | a hundred and seventy |
| two hundred | 55 | 350 | 90 | seven.52 ~61.two | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | nine.9~81.four | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | a hundred and ten | twelve.9 ~105 | 10 .twenty five~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | a hundred and twenty | sixteen.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | seventy five | 530 | one hundred forty | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | seven-hundred |
| 355 | 80 | 595 | a hundred and fifty | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| four hundred | ninety | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | a hundred | 740 | one hundred ninety | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 270 |
Equipment reducers, also called reducers, come in numerous transmission designs and are made to multiply torque and decrease input pace to a wanted output pace. The principal benefit of inline gearboxes is their capacity to keep management in programs involving substantial rotational speeds. Their performance and potential to give higher enter speeds with small backlash make inline reducer gearboxes ideal for a extensive assortment of movement handle programs
Gearboxes can be utilized in various fields of thorough processing, agriculture, chemical processing, oil and gas, electrical power transmission and distribution systems, logistics, warehousing and other industries. Equipment reducers are normally employed exactly where increased torque and/or reduced rotational speeds are essential, or if electricity requirements to be transmitted at alternating angles, this sort of as in right-angle motors. It can also adjust the direction of rotation, as well as clockwise and counterclockwise. EP provides a comprehensive selection of gear reducers with proper angle worms and higher effectiveness possibilities. Electrical Gear Aluminum products are a lightweight and durable different to modern forged iron and metal versions and can be stocked or customized created to your actual technical specs. EP gearboxes are light-weight and resilient, aluminum worm gearboxes are developed for tight spaces, like hard-to-set up OEM types as well as mobile equipment. Eccentric reducers are offered as compact aluminum or cast iron inline reducers with seal lifestyle scores from 15HP (aluminum) to 40HP (solid iron). In addition to our regular and modified common products, our engineers will work with you to design and style and build custom solutions for numerous travel systems to fit your software demands.
China manufacturer 90 Degree Nmrv Double Extension Worm Shaft Worm Gear Reducer Gearbox near me shop
Merchandise Description
90 Degree NMRV E Worm Equipment Reducer Gearbox with Double Extension Worm Shaft
With your certain needs of Flange, Ratio, Shaft,and many others, we can suggest the suitable
Wrom Gearbox for you.
We source all varieties of Worm Gearbox with possess manufacturing facility for a lot more than 15 years.
Make contact with us to get more information and manufacturing unit cost with really great quality goods.
Solution Specification:
| Product | Worm Gearbox |
| Sort | NMRV / NRV |
| Model | NMRV/NRV 25/thirty/40/50/63/75/ninety/110/130/a hundred and fifty/185 |
| Reduction Ratio | five,7.5,ten,15,20,25,thirty,40,fifty,60,eighty,one hundred |
| Flange | FA / FL or as for every your calls for |
| Matching Motor | .06KW~15KW |
| Materials | Die-casting Aluminum Alloy |
| Coloration | Blue /Silver Grey /Customized |
| Flange Normal | PAM / IEC |
| Accessories | Shaft, Flange, Torque arm, and so on |
| Lubricant | Artificial Oil or Worm Equipment Oil |
| Usage | Machinery of foods things, ceramics, chemical, packing, dyeing, wooden working, glass industries, and so forth |
| Observe: one) make sure you choose from previously mentioned requirements. 2) If earlier mentioned possibilities can not fulfill your demands, remember to ship us your requirements(ratio, flange, mounting, software, or a photo of your old a single), we will recommond you a suited sort. |
|
Solution Parameters:
More Photos:
Thorough Drawing will be confirmed with you prior to get!
Packaging:
Programs:
Organization Profile:
Lunyee Industries Growth Co., Ltd. is a leading maker for factory automation (FA) merchandise,
we concentrate on electrical power transmission and movement management solutions!
Our main generation are electricity transmission merchandise like AC and DC(brush/brushless) equipment motor, stepper motor,
high precision planetary gearbox (spur/helical equipment) for stepping motor and so on.
-WE Emphasis ON Client Fulfillment!
All CZPT people are dedicated in client satisfaction! We serve our client by large good quality, reduced price, fast delivery
and swift response on soon after product sales service!
No matter the merchandise are created by CZPT or our sub-contractors, a guarantee for high quality is available from us!
Lunyee use the most recent products for production and test!
Exhibition:
Delivery:
Feedbacks:
Rated Products:
FAQ:
Q: Are you trading firm or company?
A: We are the motor manufaturer for fifteen a long time in China.
Q: How to purchase?
A: ship us inquiry → receive our quotation → negotiate specifics → validate the sample → indicator agreement/deposit →
mass creation →cargo completely ready → equilibrium/shipping → further cooperation
Q: How about Sample purchase?
A: Sample is offered for you. remember to get in touch with us for specifics.
Q: Which shipping way is accessible?
A: DHL, FedEx, By Sea are accessible. The other transport methods are also available, please contact us if you require ship
by the other shipping way.
Q: How long is the provide, producing and delivery?
A: Produce time depends on the quantity you get. normally it normally takes 7-twenty five doing work days.
Q: How to validate the payment?
A: We accept payment by T/T, PayPal, the other payment techniques also could be acknowledged, Make sure you make contact with us ahead of you
pay out by the other payment techniques. Also fifty% deposit is obtainable, the harmony money need to be paid out just before shipping and delivery.
Equipment reducers, also referred to as reducers, come in several transmission types and are developed to multiply torque and reduce input speed to a preferred output speed. The major advantage of inline gearboxes is their capability to maintain control in apps involving substantial rotational speeds. Their performance and capacity to supply large input speeds with minimum backlash make inline reducer gearboxes perfect for a extensive variety of motion manage programs
Equipment reducers, also referred to as reducers, occur in numerous transmission styles and are designed to multiply torque and lessen input velocity to a desired output velocity. The major reward of inline gearboxes is their capability to sustain handle in purposes involving high rotational speeds. Their performance and capability to supply higher enter speeds with minimal backlash make inline reducer gearboxes excellent for a wide assortment of motion handle apps