Product Description
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
Product Parameters
|
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
|
Gearing Arrangement |
Hypoid |
|
Output Torque |
100~500NM |
|
Input Speed |
1400rpm |
|
Output Speed |
5~187 |
|
Place of Origin |
China |
|
Brand Name |
HUAKE |
|
Product name |
Hypoid gear reducer |
|
Color |
Blue |
|
Ratio |
5-400 |
|
Certificate |
ISO9001 CCC CE |
Detailed Photos
Product Description
KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CHINAMFG W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
Main Material:
(1) Housing: aluminum alloy
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.
Gearbox Application
Company Profile
Certifications
Packaging & Shipping
FAQ
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
Can a Worm Gearbox be Used for High-Speed Applications?
Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:
- Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
- Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
- Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
- Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.
While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-10-21
China Hot selling High Efficiency Cone Worm Gear Series Double Enveloping Transmission Gear Worm Gearbox cycloidal gearbox
Product Description
High Efficiency Cone Worm Gear Series Double Enveloping Transmission Gear Worm Gearbox
Product Description
Series C double enveloping worm gear
Model: 100 – 500
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality
Working conditions
Two shafts for 90 ° Intersect, input speed must not be more than 1500 rpm.The working environment temperature should range from 0 ~ 40 ° C, when the environment temperature below 0 ° C or above 40 ° C.Before starting the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Data sheet on CUW double enveloping worm gear reducer :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
| 125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
| 140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
| 160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
| 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
| 355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| 400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Advantage:
The advantage of CHINAMFG High Efficiency, Low Noice Cone Worm Series Worm Gearbox design are dramatic. First, the total load is divided among more individual gear teeth, and the load is further divided where teeth support 2 lines of contact. This superior load distribution greatly increases load carrying capacity. Second, the improved torque throughput allows a smaller reducer to produce the same amount of torque, resulting in size and weight savings.
Double-enveloping worm gearing can carry loads that would require much larger and heavier cylindrical worm gearing.
Double-enveloping worm gearbox figure :
(Click on picture for more information)
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-09-14
China supplier Xwd Bwd Pin Wheel Planetary Cycloidal Speed Reducer Gearbox with Electric Motor with high quality
Product Description
PROFESSIONAL MANUFACTURE
— SINCE 1995
Xwd Bwd Pin Wheel Planetary Cycloidal Speed Reducer
Gearbox with Electric Motor
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Product Description
1. Big Volecity- Reducing Ratio:Ratio of single-stage speed-reducing is 1/11-1/87; Ratio of double stage speed-reducing is 1/112-1/5133;Ratio of three-stage speed-reducing is 1/2057-1/446571;more-stages can be combined according to the requirement.
2. High driving efficiency:Due to adopting rolling engagement in falling-in part, the driving efficiency can reach above 90%.
3. Small in size, light weight: with compacted structure,small size and light weight. Due to adopting the principle of planet driving so that the input and output shaft in the same axis which will integrated with the motor.
4. Long service life: Has good resistance to abrasion because the main driving engaging parts are made of bearing steel and applying rolling friction.
5. Stable running: for most driving procedure, we adopt multi-teeth falling-in. Then the running will be stable with low noise.
6. Convenient dismounting:reasonable structure and design.
7. Strong overloading ability,anti-compact,suitable for
frequently start and double-side rotation.
Product Parameters
|
MODEL |
X Series |
B Series |
JXJ Series |
|
SIZE |
XWD XWED XLD XLED |
BWD BWED BLD BLED BWY BWEY BLEY |
JXJL JXJW JXJLED JXJWED |
|
RATIO |
Single Stage: 87 Double Stage: |
||
|
SPEED RPM |
Single Stage: 136/91 88/59 60/40 52/35 43/29 38/23 25/17 21/14 17/12 Double Stage: 12.4 8 5.2 4.7 3.2 2.5 2 1.8 1.5 1.2 1 0.8 0.7 0.6 0.4 0.3 |
||
|
MOTOR POWER |
0.55kw 0.75kw 1.5kw 2.2kw 3kw 4kw 5.5kw 7.5kw 11kw 15kw 18.5kw 22kw 30kw 37kw 45kw 55kw |
||
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.
Detailed Photos
Chinese Gearbox Speed Reducer is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy(metal mills like plate flip machines, ingot pushers, winding machines,cooling bed transfer frames, roller straighteners, roller tables, shears continuous, casting drivers, slabbing mills, wire mills, sheet mills, plate mills), nonferrous metals, coal, building materials, ships, water conservancy(screw pumps, water turbines, centrifugal pumps, raking equipment, aerators, filter presses), electricity, construction machinery, chemical industry (extruders, dough mill, rubber calender, cooling drums, mixers, agitators, toasters, centrifuges), Cranes(slewing gears, luffing gears, travelling gears, hoisting gears), Cane sugar mills, paper machines,cooling towers,dredgers(dumping devices, travelling gears, bucket wheel excavators, cutter heads, traversing gears), conveyors(bucket conveyors, hauling winches, hoist, belt conveyors, goods lifts, apron conveyors, rail travelling gears, escalators), Plate bending machines, cement industry (concrete mixers, breakers, rotary kilns, tube mills, separators, roll crushers) and petrochemical industries.
In all fields of national economy and national defense industry, gearbox reducer products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Packaging & Shipping
Application
| Driven machines | |||
| Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
| Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills |
| Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
| Frequency converters | Reciprocating compressors | ||
| Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
| Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
| Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
| Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers | ||
Company Profile
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.
FAQ
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cycloidal Gear |
| Step: | Double-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-05-22
China China Factory Horizontal Cycloidal B/X Cycloid Pin Weel Gear Box gearbox definition
Merchandise Description
Item Description
Item Attributes
– Extremely Regular Modular Made
– Top quality material makes certain the item trustworthiness
– Large Toughness,Compact Dimension
– Lengthy Service Lifestyle
– Low Sound
– Higher Performance
– Massive radial loading ability
– Price-successful
Detailed Photographs
Solution Parameters
|
Models |
Electricity |
Ratio |
Max. Torque |
Output Shaft Dia. |
Input Shaft Dia. |
|
one Stage |
|||||
|
X2(B0/B12) |
.37~1.five |
9~87 |
150 |
Φ25(Φ30) |
Φ15 |
|
X3(B1/B15) |
.55~2.two |
9~87 |
250 |
Φ35 |
Φ18 |
|
X4(B2/B18) |
.seventy five~4. |
nine~87 |
500 |
Φ45 |
Φ22 |
|
X5(B3/B22) |
one.5~7.five |
9~87 |
1,000 |
Φ55 |
Φ30 |
|
X6(B4/B27) |
two.2~11 |
nine~87 |
two,000 |
Φ65(Φ70) |
Φ35 |
|
X7 |
3.~11 |
nine~87 |
two,700 |
Φ80 |
Φ40 |
|
X8(B5/B33) |
5.5~eighteen.five |
nine~87 |
four,five hundred |
Φ90 |
Φ45 |
|
X9(B6/B39) |
seven.5~thirty |
nine~87 |
seven,one hundred |
Φ100 |
Φ50 |
|
X10(B7/B45) |
fifteen~45 |
nine~87 |
12,000 |
Φ110 |
Φ55 |
|
X11(B8/B55) |
18.5~55 |
nine~87 |
20,000 |
Φ130 |
Φ70 |
Our Rewards
Packaging & Shipping
Company Profile
Xihu (West Lake) Dis.ng Transmission Gear Co., Ltd. found HangZhou town, ZHangZhoug, as 1 specialist
maker and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox ,
AC motor and relative spare components, owns rich experience in this line for numerous a long time.
We are 1 immediate manufacturing facility, with innovative generation equipment, the robust growth group and
producing ability to supply good quality products for consumers.
Our items widely served to various industries of Metallurgy, Chemical compounds, textile,drugs,wooden
etc. Primary markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to request us any inquiries, great offer you often for you for long phrase business.
FAQ
Q: Are you investing organization or producer?
A: We are manufacturing unit.
Q: How prolonged is your supply time?
A: Normally it is 5-10 times if the products are in stock. or it is 15-20 days if the merchandise are not in stock.
Q: Can we purchase 1 laptop of every single product for top quality screening?
A: Of course, we are glad to accept demo get for top quality testing.
Q:How to pick a gearbox which meets your necessity?
A:You can refer to our catalogue to choose the gearbox or we can support to decide on when you supply
the specialized info of necessary output torque, output pace and motor parameter etc.
Q: What info shall we give prior to inserting a acquire purchase?
A:a) Type of the gearbox, ratio, enter and output type, input flange, mounting place, and motor informationetc.
b) Housing colour.
c) Acquire quantity.
d) Other specific specifications.
|
US $50-1,600 / Unit | |
1 Unit (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
|
Models
|
Power
|
Ratio
|
Max. Torque
|
Output Shaft Dia.
|
Input Shaft Dia.
|
|
1 Stage
|
|||||
|
X2(B0/B12)
|
0.37~1.5
|
9~87
|
150
|
Φ25(Φ30)
|
Φ15
|
|
X3(B1/B15)
|
0.55~2.2
|
9~87
|
250
|
Φ35
|
Φ18
|
|
X4(B2/B18)
|
0.75~4.0
|
9~87
|
500
|
Φ45
|
Φ22
|
|
X5(B3/B22)
|
1.5~7.5
|
9~87
|
1,000
|
Φ55
|
Φ30
|
|
X6(B4/B27)
|
2.2~11
|
9~87
|
2,000
|
Φ65(Φ70)
|
Φ35
|
|
X7
|
3.0~11
|
9~87
|
2,700
|
Φ80
|
Φ40
|
|
X8(B5/B33)
|
5.5~18.5
|
9~87
|
4,500
|
Φ90
|
Φ45
|
|
X9(B6/B39)
|
7.5~30
|
9~87
|
7,100
|
Φ100
|
Φ50
|
|
X10(B7/B45)
|
15~45
|
9~87
|
12,000
|
Φ110
|
Φ55
|
|
X11(B8/B55)
|
18.5~55
|
9~87
|
20,000
|
Φ130
|
Φ70
|
|
US $50-1,600 / Unit | |
1 Unit (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
|
Models
|
Power
|
Ratio
|
Max. Torque
|
Output Shaft Dia.
|
Input Shaft Dia.
|
|
1 Stage
|
|||||
|
X2(B0/B12)
|
0.37~1.5
|
9~87
|
150
|
Φ25(Φ30)
|
Φ15
|
|
X3(B1/B15)
|
0.55~2.2
|
9~87
|
250
|
Φ35
|
Φ18
|
|
X4(B2/B18)
|
0.75~4.0
|
9~87
|
500
|
Φ45
|
Φ22
|
|
X5(B3/B22)
|
1.5~7.5
|
9~87
|
1,000
|
Φ55
|
Φ30
|
|
X6(B4/B27)
|
2.2~11
|
9~87
|
2,000
|
Φ65(Φ70)
|
Φ35
|
|
X7
|
3.0~11
|
9~87
|
2,700
|
Φ80
|
Φ40
|
|
X8(B5/B33)
|
5.5~18.5
|
9~87
|
4,500
|
Φ90
|
Φ45
|
|
X9(B6/B39)
|
7.5~30
|
9~87
|
7,100
|
Φ100
|
Φ50
|
|
X10(B7/B45)
|
15~45
|
9~87
|
12,000
|
Φ110
|
Φ55
|
|
X11(B8/B55)
|
18.5~55
|
9~87
|
20,000
|
Φ130
|
Φ70
|
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by czh 2022-11-27
China wholesaler X/B Series Cyclo Gear Motor Cycloidal Gearbox for Vertical Mixer with high quality
Item Description
SC Transmission Cycloidal gearbox Cyclo Travelcyc lo gear box drive motor velocity reducer gearboxes planetary sumitomo energy industrial transmission ideal value manufacture Cycloidal gearbox
Merchandise Description
Cyclo Travel are unsurpassed in which push technological innovation is concerned. The Cyclo drive is excellent to traditional equipment mechanisms, since it only operates with rolling pressure and is not exposed to shear forces. By comparison with gears with make contact with loads, Cyclo drives are a lot more resistant and can absorb intense shock loads by signifies of uniform load distribution more than the electrical power transmitting parts. Cyclo drives and Cyclo travel geared motors are characterized by their trustworthiness, extended services life and exceptional effectiveness, even underneath challenging situations.
Apps:Conveyor programs,Foodstuff and sugar sector,Mixers and agitators,Metalworking machines,H2o treatment method crops,Recycling crops,Poultry Processing Tools,Sawmills and woodworking devices,Rolling mills,Development machinery,Paper business
Cycloidal Reducer
Electricity variety:.12-90KW
Transmission ration variety:7-650000
Output torque(Kn.m):leading to thirty
Product Parameters
Company Profile
FAQ
Shipping and delivery
When seeking at a reducer vs a gearbox, typically the only difference is terminology. This is because all reducers are gearboxes. However, not all gearboxes are retarders. This could audio challenging, but it really is actually quite straightforward. A reducer is a gear established amongst the motor and the machine. The purpose of the reducer is to lessen the rotational velocity transferred among these two endpoints. The reducer amplifies and multiplies the torque (enter) made by the motor. Next, a reducer, as the title indicates, reduces the speed of the input (output in rpm) so that the output is the appropriate speed. The expression “gearbox” is just a generic term utilized for the equipment train between the motor and the machine. For that reason, all reducers are gearboxes. However, not all gearboxes lessen enter pace. Despite the fact that unheard of, gearboxes can actually boost input speeds. By significantly the most frequent variety of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Gear reducers are also referred to as reducers. Mechanical accessories, by either of these two names, are created to decrease the electricity transferred between the motor and the machine amongst the rotational speeds (revolutions for every minute). The reducer successfully lowers the rotational velocity developed by the motor, thereby managing the pace at which the equipment runs and rising the torque produced by the motor. Multiplying the torque produced by the motor boosts the machine’s offered electrical power – a approach known as “mechanical dominance”. In a larger context, gear reducers are basically tools utilized to boost the efficiency of products procedure.
China manufacturer 15r/m 0.54KW More Than 6000hr Life Time 27C BX RVC Series High Precision Cycloidal Gearbox with Great quality
Product Description
15r/m .54KW More Than 6000hr Life Time 27C BX RVC Collection Higher Precision Cycloidal Gearbox
Model:27CBX-RVC
A lot more Code And Specification:
| E collection | C collection | ||||
| Code | Define dimension | General design | Code | Outline dimension | The unique code |
| a hundred and twenty | Φ122 | 6E | 10C | Φ145 | a hundred and fifty |
| one hundred fifty | Φ145 | 20E | 27C | Φ181 | a hundred and eighty |
| one hundred ninety | Φ190 | 40E | 50C | Φ222 | 220 |
| 220 | Φ222 | 80E | 100C | Φ250 | 250 |
| 250 | Φ244 | 110E | 200C | Φ345 | 350 |
| 280 | Φ280 | 160E | 320C | Φ440 | 440 |
| 320 | Φ325 | 320E | 500C | Φ520 | 520 |
| 370 | Φ370 | 450E | |||
Equipment ratio And Specification
| E Series | C Sequence | ||
| Code | Reduction Ratio | New code | Monomer reduction ratio |
| 120 | forty three,fifty three.5,59,79,103 | 10CBX | 27.00 |
| 150 | 81,one zero five,121,141,161 | 27CBX | 36.57 |
| a hundred ninety | 81,one zero five,121,153 | 50CBX | 32.fifty four |
| 220 | 81,a hundred and one,121,153 | 100CBX | 36.seventy five |
| 250 | eighty one,111,161,175.28 | 200CBX | 34.86 |
| 280 | eighty one,one zero one,129,one hundred forty five,171 | 320CBX | 35.61 |
| 320 | eighty one,101,118.5,129,141,171,185 | 500CBX | 37.34 |
| 370 | 81,a hundred and one,118.5,129,154.8,171,192.four | ||
| Note 1: E sequence,these kinds of as by the shell(pin shell)output,the corresponding reduction ratio by 1 | |||
| Note 2: C sequence gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange facet,the corresponding reduction ratio by 1 | |||
Reducer sort code
REV: main bearing built-in E variety
RVC: hollow sort
REA: with input flange E kind
RCA: with input flange hollow kind
Application:
Business Info
FAQ
Q: What’re your principal merchandise?
A: We currently make Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Large Precision Planetary Gear Box and many others. You can examine the specifications for over motors on our web site and you can email us to suggest required motors for every your specification way too.
Q: How to select a suited motor?
A:If you have motor photos or drawings to show us, or you have in depth specs like voltage, pace, torque, motor dimension, doing work method of the motor, required life time and sound degree and so forth, you should do not hesitate to enable us know, then we can suggest appropriate motor per your ask for accordingly.
Q: Do you have a customized service for your normal motors?
A: Indeed, we can customise for each your ask for for the voltage, pace, torque and shaft measurement/shape. If you need to have added wires/cables soldered on the terminal or require to add connectors, or capacitors or EMC we can make it as well.
Q: Do you have an personal design services for motors?
A: Sure, we would like to design and style motors individually for our clients, but it might want some mildew developing expense and design and style charge.
Q: What is your lead time?
A: Generally speaking, our normal common solution will require fifteen-30days, a bit for a longer time for custom-made merchandise. But we are really flexible on the direct time, it will count on the certain orders.
You should make contact with us if you have detailed requests, thank you !
Gear reducers, also called reducers, appear in numerous transmission styles and are developed to multiply torque and reduce enter pace to a sought after output speed. The principal reward of inline gearboxes is their capacity to preserve management in applications involving large rotational speeds. Their efficiency and capability to give substantial input speeds with nominal backlash make inline reducer gearboxes best for a vast assortment of motion handle purposes
Equipment reducers, also known as reducers, come in many transmission styles and are developed to multiply torque and decrease input velocity to a wanted output velocity. The principal gain of inline gearboxes is their capability to sustain management in purposes involving substantial rotational speeds. Their efficiency and ability to give higher enter speeds with minimal backlash make inline reducer gearboxes ideal for a extensive assortment of motion manage programs
China Custom High Output Torque Planetary Gearbox with Xb Series Bwd/Bld/Xwd/Xld Cycloidal Planetary with Great quality
Item Description
TaiBang Motor Market Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush equipment motor, DC brushless gear motor, CH/CV large gear motors, Planetary equipment motor ,Worm equipment motor etc, which employed widely in a variety of fields of production pipelining, transportation, foodstuff, drugs, printing, fabric, packing, workplace, equipment, enjoyment and so on, and is the favored and matched product for automatic machine.
Product Instruction
GB090-10-P2
| GB | 090 | 571 | P2 |
| Reducer Sequence Code | Exterior Diameter | Reduction Ratio | Reducer Backlash |
| GB:Large Precision Square Flange Output
GBR:Higher Precision Correct Angle Sq. Flange Output GE:Substantial Precision Round Flange Output GER:High Precision Proper Spherical Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm one hundred twenty:ø120mm one hundred fifty five:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm a hundred and fifteen:115x115mm 142:142x142mm a hundred and eighty:180x180mm 220:220x220mm |
571 indicates 1:ten | P0:Substantial Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
Major Technological Overall performance
| Merchandise | Quantity of phase | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | three | .03 | .sixteen | .sixty one | 3.twenty five | nine.21 | 28.ninety eight | sixty nine.sixty one | ||
| 4 | .03 | .fourteen | .forty eight | 2.seventy four | seven.fifty four | 23.sixty seven | 54.37 | ||||
| five | .03 | .thirteen | .47 | two.seventy one | 7.42 | 23.29 | fifty three.27 | ||||
| 6 | .03 | .13 | .forty five | two.65 | seven.25 | 22.seventy five | fifty one.72 | ||||
| 7 | .03 | .thirteen | .forty five | 2.sixty two | 7.fourteen | 22.48 | 50.97 | ||||
| 8 | .03 | .thirteen | .44 | 2.fifty eight | 7.07 | 22.59 | 50.84 | ||||
| 9 | .03 | .13 | .forty four | 2.57 | 7.04 | 22.53 | fifty.63 | ||||
| ten | .03 | .13 | .44 | 2.57 | seven.03 | 22.fifty one | 50.fifty six | ||||
| 2 | fifteen | .03 | .03 | .thirteen | .thirteen | .47 | .47 | 2.seventy one | 7.forty two | 23.29 | |
| 20 | .03 | .03 | .thirteen | .13 | .forty seven | .forty seven | 2.71 | seven.42 | 23.29 | ||
| twenty five | .03 | .03 | .13 | .13 | .forty seven | .forty seven | two.seventy one | seven.42 | 23.29 | ||
| thirty | .03 | .03 | .thirteen | .13 | .47 | .forty seven | 2.seventy one | seven.forty two | 23.29 | ||
| 35 | .03 | .03 | .13 | .13 | .forty seven | .forty seven | 2.71 | seven.42 | 23.29 | ||
| forty | .03 | .03 | .thirteen | .13 | .forty seven | .47 | two.seventy one | 7.forty two | 23.29 | ||
| 45 | .03 | .03 | .thirteen | .thirteen | .forty seven | .47 | two.seventy one | 7.42 | 23.29 | ||
| 50 | .03 | .03 | .13 | .thirteen | .forty four | .44 | two.fifty seven | 7.03 | 22.fifty one | ||
| 60 | .03 | .03 | .13 | .thirteen | .44 | .44 | two.57 | seven.03 | 22.fifty one | ||
| 70 | .03 | .03 | .13 | .thirteen | .forty four | .forty four | two.fifty seven | 7.03 | 22.fifty one | ||
| 80 | .03 | .03 | .thirteen | .thirteen | .forty four | .forty four | 2.fifty seven | seven.03 | 22.51 | ||
| 90 | .03 | .03 | .13 | .13 | .44 | .44 | 2.57 | 7.03 | 22.fifty one | ||
| 100 | .03 | .03 | .13 | .13 | .44 | .forty four | 2.57 | 7.03 | 22.fifty one |
| Item | Variety of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| two | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | one | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | seven | 7 | 14 | 14 | 25 | 50 | one hundred forty five | 225 | |
| two | 3 | 7 | 7 | 14 | fourteen | 25 | fifty | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated enter speed(rpm) | one,two | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max enter velocity(rpm) | 1,2 | ten thousand | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise take a look at standard:Length 1m,no load.Measured with an input velocity 3000rpm
Proper angle gearboxes (worm and planetary gears) are robust and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an perfect matching motor with large input speeds, or when equipment motor performance is crucial. Speak to our specialized income workers to aid decide which transmission resolution is best for you.
Gearboxes are mechanical devices that help generate systems maintain ideal velocity and torque for apps. Also identified as gearboxes and gear drives, they minimize the rotational speed of the enter shaft by a specified proportion and boost the electrical power delivered to the output shaft by the identical proportion. Ratio multipliers enhance the deceleration and torque supplied by the reducer by a particular ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are components utilized with the reducer. They are usually employed in apps where the reducer is not immediately connected to the push system.
China wholesaler Cyclo Drive Cycloidal Gearbox for Power Industrial Transmission with Hot selling
Merchandise Description
SC Transmission Cycloidal gearbox Cyclo Generatecyc lo equipment box drive motor pace reducer gearboxes planetary sumitomo electricity industrial transmission very best value manufacture Cycloidal gearbox
Solution Description
Cyclo Travel are unsurpassed where drive engineering is anxious. The Cyclo travel is outstanding to traditional equipment mechanisms, considering that it only operates with rolling pressure and is not exposed to shear forces. By comparison with gears with contact masses, Cyclo drives are a lot more resistant and can take in intense shock hundreds by implies of uniform load distribution in excess of the electrical power transmitting factors. Cyclo drives and Cyclo drive geared motors are characterised by their dependability, long support life and fantastic effectiveness, even underneath tough situations.
Apps:Conveyor programs,Meals and sugar industry,Mixers and agitators,Metalworking equipment,H2o treatment plants,Recycling vegetation,Poultry Processing Equipment,Sawmills and woodworking machines,Rolling mills,Development machinery,Paper market
Cycloidal Reducer
Electricity selection:.twelve-90KW
Transmission ration selection:7-650000
Output torque(Kn.m):top to thirty
Product Parameters
Business Profile
FAQ
Transport
Gear reducers, also named reducers, appear in several transmission styles and are made to multiply torque and minimize enter speed to a wanted output speed. The major benefit of inline gearboxes is their ability to maintain control in purposes involving substantial rotational speeds. Their performance and potential to offer high input speeds with minimal backlash make inline reducer gearboxes ideal for a extensive assortment of movement handle purposes
When looking at a reducer vs a gearbox, typically the only big difference is terminology. This is simply because all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This could audio complex, but it truly is really quite easy. A reducer is a gear established among the motor and the device. The purpose of the reducer is to minimize the rotational speed transferred among these two endpoints. The reducer amplifies and multiplies the torque (enter) created by the motor. Second, a reducer, as the name indicates, decreases the pace of the enter (output in rpm) so that the output is the proper velocity. The phrase “gearbox” is just a generic term employed for the equipment practice among the motor and the machine. As a result, all reducers are gearboxes. However, not all gearboxes minimize enter pace. Though uncommon, gearboxes can truly enhance enter speeds. By far the most widespread sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China manufacturer High Torque Impact Cycloidal Gearbox near me shop
Merchandise Description
Starshine Push Cycloid Geared Motor Qualities
one. Functions:
one. Smooth working,lower sounds equipment tooth needle more engagement.
2. Cycloidal tooth profile supplies a substantial speak to ratio to face up to overload shocks
three. Compact measurement: one ratio available from 1/9 to 1/87, double phase up from 1/99 to 1/7569
4. Best for dynamic programs: repeated begin-end-reversing duties suits for cyclo pace reducer because inertia is reduced
five. Lessen routine maintenance fees: higher dependability, prolonged life, small upkeep in contrast to conventional gearboxes
six. Inner elements replaceable with other manufacturers to make sure working.
7. Grease Lubricated & Oil Lubricated Types Obtainable
eight. Output Shaft Rotation Direction: Solitary Reduction: Clockwise Rotation Double Reduction→ Counter Clockwise Rotation
nine. Ambient Circumstances: Indoor Installation:ten-forty Celsius, Max 85% Humidity, Underneath 1000m Altitude, Effectively Ventilated Setting, Free of corrosive, explosive gases, vapors and dust
ten.Gradual Speed Shaft Direction: Horizontal, Vertical Up & Down, Common Path
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
twelve. Enter Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
thirteen. CZPT Method With Pushed Equipment: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Selection: .37kW ~ 11kW
two. Technological parameters
| Type | Previous Sort | Output Torque | Output Shaft Dia. |
| SXJ00 | JXJ00 | 98N.m | φ30 |
| SXJ01 | JXJ01 | 221N.m | φ35 |
| SXJ02 | JXJ02 | 448N.m | φ45 |
| SXJ03 | JXJ03 | 986N.m | φ55 |
| SXJ04 | JXJ04 | 1504N.m | φ70 |
| SXJ05 | JXJ05 | 3051N.m | φ90 |
| SXJ06 | JXJ06 | 5608N.m | φ100 |
About Us
ZheJiang Starshine Travel Co.,Ltd,the predecessor was a point out-owned navy CZPT business, was proven in 1965. Starshine specializes in the total electrical power transmission solution for higher-finish equipment production industries primarily based on the goal of “System Product, Application Style and Expert Provider”.
Starshine have a powerful complex power with more than 350 workers at present, including over 30 engineering professionals, thirty quality inspectors, covering an location of 80000 sq. meters and varieties of sophisticated processing devices and testing equipments. We have a great basis for the market application advancement and support of high-conclude velocity reducers & variators owning to the provincial engineering technological innovation analysis heart,the lab of gear velocity reducers, and the base of CZPT R&D.
Our Team
High quality Manage
Top quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
item is a product inspection to determine the qualified products.
seven. Certification.
Packing
Shipping
We are experienced transmission sellers and offer a extensive assortment of transmissions, an important element of many travel methods. Gearboxes can be used to decrease or enhance velocity, increase torque, reverse or modify the route of a generate shaft. Gearboxes are also identified as gear drives, velocity reducers, gear motors, pace reducers and gear reducers.
Gear reducers are also referred to as reducers. Mechanical components, by both of these two names, are designed to minimize the power transferred among the motor and the device between the rotational speeds (revolutions for each minute). The reducer efficiently minimizes the rotational pace made by the motor, therefore managing the velocity at which the equipment operates and rising the torque developed by the motor. Multiplying the torque developed by the motor increases the machine’s obtainable electrical power – a approach identified as “mechanical dominance”. In a larger context, gear reducers are fundamentally tools utilized to increase the effectiveness of gear procedure.
in San Antonio United States sales price shop near me near me shop factory supplier Cycloidal Gear Reducer Electric Agitator Gearbox Motor for Concrete Mixer manufacturer best Cost Custom Cheap wholesaler
If you need any info or samples, please contact us and you will have our soon reply. Due to our wide solution selection and rich experiences in this market, EPG was awarded with “famous merchandise of Zhejiang Province” and “popular manufacturer of Zhejiang Province”.
XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 EPTT with ac motor
Cycloidal EPTT adopts meshing cycloid pin EPTT, planetary EPTT basic principle, so normally also known as planetary cycloid EPTT. Planetary cycloidal EPTT can be broadly used in petroleum, environmental security, chemical, cement, transport, textile, pharmaceutical, foods, printing, lifting, mining, metallurgy, building, EPTT generation and other EPTT.
As a EPTT or reduction EPTT, the EPTT is divided into horizontal, vertical, biaXiHu (West Lake) Dis.al and straigEPTT league assembly way,and so forth. Its EPTT stable composition can exchange normal cylindrical EPTT EPTT and worm EPTT EPTT in many circumstances. As a result, planetary cycloid EPTT EPTT is widely utilised in a variety of EPTT and fields, and is EPTTly welcomed by the majority of end users.
XWD/BWY cycloid EPTT motor details:
B sequence:
BW basedoard horizontal mounted double axes type
BL flange vertical mounted double axes kind
BWY basedoard horizontal put in motor direct-relationship kind
BLY flange vertical installed motor immediate-link sort
X collection:
XW basedoard horizontal mounted double axes type
XL flange vertical set up double axes type
XWD basedoard horizontal set up motor direct-relationship kind
XLD flange vertical installed motor immediate-connection type
FAQ
one, Q:what is actually your MOQ for ac EPTT motor ?
A: 1pc is alright for every single variety electric EPTT box motor
2, Q: What about your guarantee for your induction pace EPTT motor ?
A: a single calendar year ,but other than gentleman-made ruined
3, Q: which payment way you can acknowledge ?
A: TT, western union .
4, Q: how about your payment way ?
A: a hundred%payment EPTTd considerably less $5000 ,thirty% payment EPTTd payment , 70% payment prior to sending over $5000.
five, Q: how about your EPTT of velocity reduction motor ?
A: plywood situation ,if dimension is little ,we will pack with pallet for significantly less 1 container
6, Q: What data need to be provided, if I buy electric powered helical EPTTed motor from you ?
A: rated EPTT, ratio or output velocity,kind ,voltage , mounting way , quantity , if more is much better ,
