Product Description
Factory high quality WP series 90 degree worm reduction gear box for electric motor
Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CHINAMFG shaft or hollow hole
Product Parameters
|
Model Ratio |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
60 |
|
40 |
0.4 |
0.33 |
0.26 |
0.24 |
0.22 |
0.16 |
0.14 |
o.12 |
|
50 |
0.65 |
0.52 |
0.40 |
0.37 |
0.34 |
0.27 |
0.24 |
0.20 |
|
60 |
1.00 |
0.82 |
0.65 |
0.59 |
0.54 |
0.45 |
0.40 |
0.32 |
|
70 |
1.60 |
1.35 |
1.10 |
0.96 |
0.82 |
0.67 |
0.61 |
0.52 |
|
80 |
2.20 |
1.78 |
1.36 |
1.28 |
1.20 |
0.90 |
0.80 |
0.75 |
|
100 |
3.60 |
3.10 |
2.60 |
2.35 |
2.10 |
1.68 |
1.30 |
1.00 |
|
120 |
5.20 |
4.35 |
3.50 |
3.25 |
3.00 |
2.20 |
1.90 |
1.50 |
|
135 |
9.75 |
7.85 |
6.00 |
5.50 |
5.00 |
3.69 |
2.89 |
2.30 |
|
147 |
10.71 |
8.43 |
6.18 |
5.71 |
5.23 |
3.84 |
3.09 |
2.52 |
|
155 |
12.80 |
9.90 |
7.00 |
6.53 |
6.00 |
4.40 |
3.61 |
3.00 |
|
175 |
17.30 |
13.60 |
10.00 |
9.13 |
8.30 |
6.18 |
4.85 |
4.07 |
|
200 |
22.60 |
18.20 |
13.86 |
12.75 |
11.67 |
8.78 |
6.71 |
5.58 |
|
250 |
33.20 |
27.40 |
21.60 |
20.00 |
18.43 |
14.00 |
10.43 |
8.62 |
Product Description
Product Description
(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.
(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen
The role of main reducer:
1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.
Company Profile
| Application: | Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Type: | Worm Gear Box |
| Input Speed: | 1440rpm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-09-27
China OEM Wpa Worm Shaft Reducer Wp Series Worm Gear Reduction Gearbox near me shop
Merchandise Description
Product Description
WP sequence worm gear reducer
one. Steady transmission.
2. High torque, Strong bearing capacity.
3. Huge transmission ratio and vast electrical power.
four. Very good redistance to sporting,with high precision in dimensions, decrease sounds.
| WP sequence worm equipment reducer | |
| WPA/WPS/WPO/WPX/WPZ/WPW/WPZ | |
| Model | 040~250 |
| Ratio | One stage: 5~sixty |
| double phase: 200~900 | |
| Input Electricity | Solitary phase: .twelve~33.20kW |
| double stage:.12~eleven.71kW | |
| Output Torque | Single stage: 6~6050N.m |
| double phase: 63~6050 N.m | |
|
Materials: |
Housing: Die-Forged Iron cast |
|
Worm Equipment-Copper-10-3# |
|
|
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC |
|
|
Shaft-chromium metal-45# |
|
| Lubricate oil | Artificial oil |
| Paint brand name and colour | Blue/Silver/Grey or on request |
| Guarantee | 12 months |
Detailed Pictures
Single speed reducer
Double speed reducer
Catalogue
Workshop
Lots of worm gears and worm shafts in stock.
Assembling line
Cleansing+Portray+ drying after assembling
Ultimate concluded reducers
Packaging & Transport
Every single reducer in solitary carton box packed.
FAQ
Q1: Are you trading company or maker ?
A: We are manufacturing facility.
Q2: How lengthy is your supply time and cargo?
one.Sample Direct-times: ten-20 times.
two.Production Guide-times: 30-forty five days soon after get confirmed.
Q3: What is your rewards?
1. The most aggressive value and very good high quality.
two. Excellent technical engineers give you the ideal support.
three. OEM is available.
Correct angle gearboxes (worm and planetary gears) are strong and can be employed for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with high input speeds, or when equipment motor efficiency is essential. Make contact with our complex income workers to assist decide which transmission remedy is very best for you.
Under is a checklist of our at present available industrial gearboxes. If you are not able to discover what you are searching for, make sure you make contact with the manufacturing facility for much more possibilities. At EP, we are continuously developing new goods and retrofitting previous types to meet customer demands.
Best China manufacturer & factory Good in Nagpur India quality worm gear reducer gearbox wpa 40 for industry with price With high quality best price
Advanced thermo treatment equipment, such as network heat treatment oven, multi-use thermo treatment oven, etc.
Overview
Quick Details
- Applicable Industries:
-
Manufacturing Plant
- Brand Name:
-
OEM
- ITEM NO:
-
SYF
- Model Number:
-
WPA
- Product Keywords:
-
good quality worm gear reducer,gearbox wpa 40,gearbox for industry
- Color:
-
Green
- Product name:
-
Electric Motor Speed Reducer
- Ratio:
-
5-100
- Material:
-
Cast Iron
- Application:
-
Mining Plant
- Certificate:
-
ISO9001
- Mounting Position:
-
Horizontal (foot Mounted)
Supply Ability
- Supply Ability:
- 1000 Piece/Pieces per Month
Packaging & Delivery
- Packaging Details
- wooden box
- Port
- SHANG HAI
Online Customization
Product Description
Single Step Worm Gear Reducer.
WP model 40~250 reducer model is made of cast iron cast in aluminum mould. The shape is beautiful and strong, and can be used through multi-directional Settings.
Good radiation characteristics, safe and reliable, high efficiency.
Strong bearing capacity, stable transmission, low vibration and noise.
Different power input connection structure and torque output meet different requirements. The design of box body shape and the setting of good diagonal foot hole are suitable for various installation.
WP worm gearbox is a new generation product developed by our factory on the basis of improving WJ series products and combining advanced technologies at home and abroad. The appearance adopts advanced square box structure. Its shell is made of high quality cast iron. Small volume, light weight, high radiation efficiency, high output torque, smooth operation, low noise. It suits all positions.
Method for model chosen
Please understand the following at first in order to delect the model of RV speed reducer properly.
– Loading condition
– Speed scope or ratio in application
– Working condition and environment
– Installation space
Mounting Dimension
The products are widely applied in the producing equipments of all kinds of industries inside and outside China. They are the best choices for nowadays modern facilities of mechanical reducing drive control to realize large twisting distance, large gear ratio, little noise, high efficiency and stability.
|
Model: |
WP40,50,60,70,80,100,120,135,155,175,200,250 |
|
Ratio: |
1:10,15,20,25,30,40,50,60 |
|
Color: |
Green Or Customer Request |
|
Noise: |
low noise (<50DB) |
|
Advantage: |
Efficient and safe operating |
|
Material: |
Housing:Cast iron and Copper alloy |
|
Worm Gear-Bronze 9-4# |
|
|
Worm with carburizing and quenching, surface harness is 56-62HRC |
|
|
Shaft-chromium steel-45# |
|
|
Packing: |
Carton and Wooden Case |
|
Bearing: |
C&U Bearing |
|
Seal: |
NAK SKF |
|
Certificate: |
ISO9001,CE,3C,OEM |
|
Warranty: |
12 months |
|
Input Power: |
0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw |
|
Usages: |
Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing, WoodwoOur unparalleled research and development expertise is also reflected in our solutions: from low-backlash planetary gearboxes through servo right-angle gearboxes and complete drive units to EPG ® 5, our fundamentally redesigned sizing software. More than a million of our units are in use around the world – for example in machine tools and production systems, food and pacOur patented coupling mechanism C Line is the result of our knowledge and development. It enables easy coupling and uncoupling of the PTO drive shaft. The cover offers the user more comfort because of its ergonomically and compact form. The users’ security is assured, because he can’t get entangled in protruding parts of the yoke. There is also less dirt present at handling and there are fewer difficulties connected with it.kaging machines, wood processing machines, robotics, transportation, automation and handling technologies.rking,Glass. |
|
IEC Flange: |
56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
|
Lubricant: |
Synthetic & Mineral |
Company profile
HangZhou EPT GROUP – one of the biggest gearbox manufacturer in China – Electromechanical Facilities Co. Ltd
HangZhou EPT GROUP – one of the biggest gearbox manufacturer in China – Electromechanical Equipment Co., Ltd.is a gift enterprise integrating development, design, production and sales,Main promoting products include reducer motor,water pump,construction machinery and parts,bearings,hardware and electrical equipment,plastic products,Labour protection appliance.Our company always follow the operation concept which contains people-oriented, innovation as the soul,be prepared for danger in times of peace, unremitting……
Application area
Certifications
Detailed Images
Packing & Delivery
|
Packaging |
|
|
Size |
500 (L) * 500 (W) * 400 (D) |
|
Weight |
1.2 T |
|
Packaging Details |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
|
Packaging |
|
|
Size |
500 (L) * 500 (W) * 400 (D) |
|
Weight |
1.2 T |
|
Packaging Details |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
FAQ
Q1: Are you trading company or manufacturer ?
A: We are a manufacturer in ZheJiang China.welcome to our factory to have a visit.
Q2: How we select models and specifications?
A:You can email us the series name & code (for example: WJ series worm gearbox) as well as requirement details, such as motor power, output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings, it is better.
Q3: How is your price? Can you offer any discount?
A: We will give the best price we can base on your needs and the quantities.
Q4: How long should I wait for the feedback after I send the enquiry?
A: Within 12 hours.
Q5: What is your product warranty period?
A:We offer one year warranty since the vessel departure date left China.
Q6: What industries are your gearboxes being used?
A:Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.
Contact us
Mobile: +86-13083988828 we chat # or 0086-571-88220971 (WeChat)
E-mail：hzptcorp (a) gmail.com
Fox：+86-571-88220972
Add:No.789 ShenHua Road， ， XiHu District, HangZhou, ZheJiang, China
HangZhou EPT GROUP – one of the biggest gearbox manufacturer in China – Electromechanical Facilities Co. Ltd.
