Tag Archives: small gear reducer

China supplier Customized Small Gear Motor Nmrv 063 Gearbox 220V DC Motor with Reducer for Elevator gearbox engine

Product Description

SC Transmission Customized small gear motor nmrv 063
gearbox 220v dc motor with reducer for elevator

Product Description

NMRV NRV SERIES WORM GEAR SPEED REDUCER FEATURES:

 

The weight of the NMRV reducer is relatively light. The shell is made of aluminium alloy. It has the advantages of light weight, superior strength, exquisite appearance, high heat dissipation performance, long service life, no noise and so on. It is easy to connect with the motor.

NMRV reducer is a more practical transmission equipment, and in the appearance design and its integration are more in line with the needs of the public than other types of reducers.

The application field and popularity of the RV reducer made of aluminium alloy are even better than other types of reducer. It is a kind of reducer with high practicability, and also a combination of advanced technology at home and abroad.

NMRV reducer is very convenient to connect with ordinary motor, CVT, flange electromagnetic clutch brake unit, and does not need coupling. Suitable for all-round installation, and the output torque is relatively large, work fairly smoothly and so on.

 

  • Product Parameters

     

  • RV – Sizes:–150
  • Input Options: with input shaft, With Square flange,With Input Flange
  • Input Power 0.06 to 11 kW
  • RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
  • Ratios between 5 and 100
  • Max torque 1550 N.m and admissible output radial loads max 8771 N
  • Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
  • Worm wheel: Copper (9-4/10-1/12-2 for options). 
  • Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
  • Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
  • NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
  • Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug.

 

Detailed Photos

 

Company Profile

FAQ

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Application: Motor, Machinery, Agricultural Machinery
Gear Shape: Bevel Gear
Type: Worm Reducer
Output Torque: 2.6n.M-1195n.M
Input: Flange or Shaft
Input Power: 0.1-25.8kw
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

  • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
  • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
  • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
  • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
  • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
  • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

China supplier Customized Small Gear Motor Nmrv 063 Gearbox 220V DC Motor with Reducer for Elevator   gearbox engineChina supplier Customized Small Gear Motor Nmrv 063 Gearbox 220V DC Motor with Reducer for Elevator   gearbox engine
editor by CX 2024-03-27

China factory 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box with Good quality

Product Description

7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed reducer Gear Combination Transmission Gearbox Worm Gear box 

Products Description            

NMRV worm gearbox reducer is a commodity with sophisticated design and continuous improvements, its main features are made of high quality aluminum alloy, light weight and non-rusting, larget output toque, smooth running and low noise, high radiating efficiency, good looking apprearance, derable service life, small volume and suitable for all mounting positions.

Feature
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.

Click here to contact us for discounts!

Model

NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 

Ratio

5,7.5,10,15,20,25,30,40,50,60,80,100

Output Torque

1.8-1760Nm

Application

Machinery Industry

Input Speed

900-2800RPM

Output Speed

10-250RPM

Material

Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron

Worm Wheel: ZCuSn10Pb1

Worm:20Cr

Pinion:Tin Bronze

Output Shaft: Steel-45#

IEC Flange

IEC Standard Flange Or On Customer Request

 

Related products

Company Profile

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

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Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

  • High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precis

    Diagnosing and Fixing Oil Leakage in a Worm Gearbox

    Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

    1. Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
    2. Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
    3. Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
    4. Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
    5. Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
    6. Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
    7. Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
    8. Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
    9. Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
    10. Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

    If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

    ion components will help reduce backlash.

  • Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
  • Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
  • Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
  • Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
  • Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.

China factory 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box   with Good quality China factory 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box   with Good quality
editor by CX 2023-08-14

in Astana Kazakhstan sales price shop near me near me shop factory supplier Factory Direct Wholesale Nmrv Aluminum Alloy Small Worm Gear Reducer manufacturer best Cost Custom Cheap wholesaler

  in Astana Kazakhstan  sales   price   shop   near me   near me shop   factory   supplier Factory Direct Wholesale Nmrv Aluminum Alloy Small Worm Gear Reducer manufacturer   best   Cost   Custom   Cheap   wholesaler

If you are intrigued in any of our goods or would like to discuss a prospective get, remember to come to feel totally free to speak to us. The new goods contain a series of higher-tech and large good quality chains and sprockets and gears, this sort of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator action-chains, higher-pace tooth chains, timing chains, self-lubrication chains, amid which have kind high velocity tooth chain for automobile department dynamic box and aerial chains fill in the blanks of chain in China. EPG has established up a comprehensive established of top quality management system which is supplied with innovative inspection and examination equipment.

EPTTNGEPTT EPTT Equipment EPTT CO., LTD

Our company is situated in HangEPTT City, EPTTngsu Province of EPTT.

We take care of the products of EPTT EPTT, our strains primarily include series merchandise in velocity EPTTs, EPTTes , associated electricial motors and other EPTT EPTT add-ons. Dependent on the flexible capabilities, our goods can be uEPTTzed in a lot of fields: EPTTs of squander h2o treatment method, dredgers, chemical business, cranes, metallic functioning mills, conveyors, paper industry, cement sector, cablewaEPTTand so on.With the outstanding quality and sensible price , our products enEPTT a great track record from consumers and the peers all more than the planet.

Furthermore, the R ampD investment decision are every year increasing for the purpose of far better meeting the new needs of our buyers and adapting the new tendency of the market.
Relying on the rules of honestly working and mutual gain, We sincerely search EPTT to cooperating with you.

Single Stage Worm Gear EPTT.

one Higher top quality, It adopts difficult tooth EPTT with large precision

2 Large output torque,secure EPTT with lower sound and smooth working

3 Substantial warmth-radiating efficiency,sophisticated condition,resilient services daily life four,Appropriate for omni-bearing set up

five Compact composition, modest measurement, handy servicing

6 Worm EPTT utilizes hollow flank worm

seven Large loading capability, low in temperature increase and the EPTT helpful daily life

8 Few difference between EPTT ratio fee

The merchandise are extensively applied in the producing equipments of all kinds of EPTT within and exterior EPTT. They are the ideal options for nowadaEPTTmodern faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties of mechanical decreasing EPTT manage to understand big EPTTing distance, large EPTT ratio, minor sound, substantial efficiency and balance.

Design: NMRV571, 030, 040, 050, 063, 075, 090, one hundred ten, one hundred thirty, one hundred fifty
Ratio: one:5,7.5,ten,15,20,twenty five,thirty,40,50,sixty,eighty,a hundred
Colour: Blue, Silver Or On Buyer Request
Noise: minimal noise ( lt50DB)
Benefit: Efficient and safe running

EPTT:

EPTT: Die-Forged EPTT Alloy
Worm Gear-Bronze nine-four#
Worm-20CrMnTi with carburizing and quenching, surface harness is fifty six-62EPTC
Shaft-chromium steel-45#
EPTT: Carton and EPTTen Situation
EPTT: C ampU EPTT
Seal: NAK SKF
Certificate: ISO9001,CE,3C,OEM
Warranty: 12 months
Input EPTT: .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, one.1kw, 1.5kw, two.2kw, 3kw, 4kw, 5.5kw, seven.5kw, 11kw, 15kw
Usages: EPTT EPTT: Food Things, Ceramics,CHEMICAL,EPTT,Dyeing,
EPTTworking,Glass.
IEC Flange: 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5
Lubricant: Artificial amp Mineral

Q1: Are you trading business or company ?

A: We are a company in EPTTngsu EPTT.welcome to our factory to have a check out.

Q2: How we select designs and requirements?

A:You can electronic mail us the sequence name amp code (for instance: WJ series worm EPTT) as nicely as prerequisite information, these kinds of as motor EPTT, output velocity or ratio, provider element or your software…as significantly data as attainable. If you can supply some images or drawings, it is far better.

Q3: How is your price tag? Can you provide any low cost?

A: We will give the ideal value we can foundation on your demands and the quantities.

This autumn: How EPTT need to I wait for the suggestions soon after I send out the enquiry?

A: In 12 several hours.

Q5: What is your merchandise warranty time period?

A:We supply one calendar year guarantee because the vessel departure date left EPTT.

Q6: What EPTT are your EPTTes being used?

A:Our EPTTes are extensively used to metallurgical gear, mining gear, EPTT tools, meals EPTTry, EPTT equipment, tobacco gear and so on.

  in Astana Kazakhstan  sales   price   shop   near me   near me shop   factory   supplier Factory Direct Wholesale Nmrv Aluminum Alloy Small Worm Gear Reducer manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Astana Kazakhstan  sales   price   shop   near me   near me shop   factory   supplier Factory Direct Wholesale Nmrv Aluminum Alloy Small Worm Gear Reducer manufacturer   best   Cost   Custom   Cheap   wholesaler