Product Description
Helical Gearbox inline helical gear box bevel worm reduction Shaft Mounted parallel manufacturers industrial coaxial 2 stage unit crane duty Helical Gearbox
helical concentric gearbox speed reducer decelerator has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
1) Output speed: 0.6~1,571rpm
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting
| Product Name | SLR Series Rigid Tooth helical reducer |
| Gear Material | 20CrMnTi |
| Case Material | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Color | Customized |
| Noise Test | Bellow 65dB |
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have hig
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
h shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-08-16
China OEM R F K S Series Parallel Shaft Inline Gear Box Speed Reducer Reducer Worm Bevel Helical Geared Motor Gearbox comer gearbox
Product Description
HUAKE Hot Selling KA series gear box reducer geared motor reductor made in china
K series product performance
High transmission efficiency, low energy consumption and superior performance. High rigidity cast iron box with ribs; hard-toothed gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the teeth are finely machined, with stable transmission, low noise, large bearing capacity, low temperature rise and long service life.
Product Parameters
|
Brand Name |
HUAKE |
|
Product Name |
K Helical-bevel gear units |
|
Material |
Steel or cast iron |
|
Weight |
11Kg-1700Kg |
|
Color |
Customizable |
|
Heat treatment |
Carburising,Quenching,Gear Grinding |
|
Advantage |
1.K series spiral bevel gear reducer with small vibration, low noise, energy saving. 2.Selection of high quality steel material, steel cast iron box, gear surface after high frequency heat treatment. |
Product Description
Our process of production
Our product line
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-08-14
China best CZPT Flange Input Inline Planetary Gearbox Reducer Female Splined Shaft Output with Hot selling
Product Description
Brevini Flange Input Inline Planetary Gearbox Reducer Woman Splined Shaft Output
1. Ratio assortment: 3.15-9000
two. Input energy: .25-55KW
3. Allow torque rang: ≤ 800000N. M
4. Output pace: .425-445 r/min
5. Framework method: Probability of the flange, foot, or shaft mounting remedies
Attribute of CZPT Planetary Equipment Reducer :
one. The extensive and comprehensive assortment of N sequence for industrial applications
2. Lower-pace shaft style: Cylindrical with essential, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and exact nodular forged iron casing
4. Minimal noise working, substantial manufacturing good quality standard
5. Higher and reputable functionality, load capacity and minimal-pace shaft bearing
Info Sheet :
| Torque selection | 1000 … 540000 Nm | Input | IEC Flange |
| Mechanical score (n1 = 1500 min-1) | up to 200kW | Electrical motor | |
| Gear ratios | 3.fifteen … 5000 | Reliable input shaft with or CZPT supporter CZPT – inch or metric dims. | |
| Gear unit versions | In line | Applicable AC motors | Integral motors and brake motors |
| Proper angle (with bevel gear set) | IEC-normalized motors and brake motors | ||
| Mounting type | Foot | Solitary and dual velocity motors | |
| Flange mounted | Main brake features | DC and AC supply | |
| Torque-arm | Faster brake response by means of electronically managed rectifier | ||
| Output shaft choices | Strong shaft | Main motor choices | Thermistors and thermostat sensors |
| Splined shaft | Independent forced cooling | ||
| Woman splined shaft | Line driver and push-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Our Solutions
With all our actions DNV-ISO 9001, SGS -licensed, we stand for leading-top quality services. Entrusting your gearboxes to the treatment of our Services.
Aid protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular style helical gear unit, worm gearbox, cycloidal gearbox and many others to match your software and satisfy your wants.
These characteristics permit a dependable and safe provider life of above two hundred 000 operational several hours.
Our customers have been positioning their have faith in in CZPT gear units given that 1997. Much more than 500 000 gear models of our gearbox are in use reliably close to the world, in many situations below extremely harsh problems.
Gearboxes go by many distinct names, such as equipment drives, pace reducers, equipment reducers, speed reducers, and gear motors. All phrases are used interchangeably when referring to inline equipment reducers. Our inventory involves a extensive assortment of gear reducers for substantial velocity, higher precision purposes with enter speeds up to 4000 RPM.
We are experienced transmission sellers and supply a extensive range of transmissions, an vital component of numerous push techniques. Gearboxes can be used to lessen or improve speed, enhance torque, reverse or change the route of a drive shaft. Gearboxes are also identified as equipment drives, pace reducers, equipment motors, velocity reducers and gear reducers.
China Best Sales 22mm Inline Parallel Shaft Gearbox for 12V 24V DC Motor wholesaler
Solution Description
22mm DC Planetary Equipment Motor
Advantage:
one, Lower Backlash(<2.5°), Low Noise
2, High Effectiveness.
Mechanical Dimension:
| Gearbox Description | |||||||
| Housing materials |
Bearing at output |
Radial load (10mm from the flange) |
Shaft axial load |
Shaft press-fit pressure, max. |
Radial play of shaft |
Thrust play of shaft |
Backlash at no-load |
| Metal | Sleeve bearings | ≤0.8Kgf | ≤0.6Kgf | ≤5Kgf | ≤0.08mm | ≤0.2mm | ≤3° |
| Steel | Ball bearings | ≤1Kgf | ≤0.6Kgf | ≤5Kgf | ≤0.05mm | ≤0.2mm | ≤3° |
| Motor Shaft Pinion Specification | ||||
| Module | No. of teeth | Pressure angle | Hole diameter | Reduction ratio. |
| 0.3 | 13 | 20° | 1.ninety eight | 1/4,1/16,1/19,1/seventy two,1/84,1/104,1/231,1/270,1/316,1/370, |
| one/455,1/1014,1/1249,1/1621,1/1996 | ||||
| .3 | 16 | 20° | one.98 | 1/fourteen,1/53,1/198,1/742 |
| Gearbox Specification | |||||||||||||||||
| Reduction ratio |
one/4 | one/14 | 1/sixteen | 1/19 | one/fifty three | 1/sixty two | one/72 | 1/84 | 1/104 | one/198 | one/231 | 1/270 | one/316 | one/370 | one/455 | one/742 | 1/1014 |
| Rated tolerance torque (Kg.cm Max.) |
.eight | one.3 | 1.3 | one.3 | 1.seven | one.seven | one.7 | 1.7 | one.seven | two | 2 | two | two | 2 | 2 | 2.five | 2.5 |
| Max momentary tolerance torque (Kg.cm ) |
2.4 | three.nine | three.nine | three.9 | five.1 | five.one | five.1 | 5.1 | 5.1 | 6 | six | six | 6 | six | 6 | 7.five | 7.5 |
| Effectiveness | eighty% | 70% | 70% | 70% | 60% | sixty% | sixty% | sixty% | 60% | 50% | fifty% | 50% | 50% | fifty% | fifty% | forty% | forty% |
| Length(L) | fourteen.4 | 18.05 | 21.seven | 25.35 | 29 | ||||||||||||
| Weight(g) | 27 | 31 | 35 | 60 | 65 | ||||||||||||
About Us:
We specialized in studying, developing and servicing electric powered motors, gearbox and large precision gears with the modest modules.
Right after several years of growth, we have an impartial product design and the R&D group, service staff, and expert high quality handle team.
What’s much more, we have 2 joint ventures. One is situated in HangZhou, which produces hybrid stepper motor, cherished linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake.
Another 1 is situated in HangZhou, which generates DC gear motor. The factory has dozens of CNC devices and high precision take a look at products, implements the procedure administration and automatic procedure in most creating process.
We also have 2 cooperation factories. A single is producing AC reversible synchronous motor and AC servo motor, the other 1 is creating linear long term stepper motor, everlasting stepper motors.
Associated Goods:
Beneath is a record of our at the moment available industrial gearboxes. If you can’t find what you are searching for, remember to contact the manufacturing facility for more choices. At EP, we are constantly creating new merchandise and retrofitting old types to meet up with buyer demands.
Gearboxes and reducers are enclosed mechanical reduction devices generally utilised in today’s automatic manage systems to command torque from your motors and complete other motion-associated tasks. A gearbox allows you to enhance torque although decreasing the pace of your prime mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This produces a mechanical gain, growing torque. Conversely, your gearbox can be established in reverse, offering increased shaft velocity and lowered torque. Two frequent transmission configurations are straight and right angle. On the internet versions usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle types generally use worm or helical equipment drives, nonetheless, hybrid drives are also available. Gearmotors blend an enclosed equipment set with an electric powered motor to boost torque and overall performance whilst lowering velocity. Although further friction, inertia, or sharp load modifications for short-expression operation of the actuator can result in issues, they provide a extended running existence by preventing overloading. Numerous equipment ratios, speeds and torques are obtainable to help enhance overall performance and lessen likely issues. Search to locate the appropriate gearbox and reducer for your automation undertaking.
China high quality Foot Mounted High Torque Inline Planetary Gearbox for Machining Equipment with Free Design Custom
Item Description
Characteristics:
1. Modular design realizes variable mix.
2. Housing is made of solid iron, which increase its rigidity and anti-vibration.
3. Sunlight and earth gears are processed by cementite and hardening, gears are processed by grinding, which increase the performance and life span of equipment units.
| Product description | |
| Set up types | one. horizontal vertical, 2. torque-arm. |
| Enter varieties: | coaxial input, helical gear enter, bevel-helical equipment enter |
| Output sorts: | interior involutes spline, hollow shaft with shrink disk, external involutes spline, reliable shaft with flat crucial. |
| Velocity decreasing ratio: | twenty five-4000 |
| Transmission stage: | two phase /3 phase |
Eastwell P series planetary gear box, when compared with the like frequent gear physical box, attributes secure transmission, large loading capability, little size and substantial drive ratio. In addition, it has long support daily life which reaches 1000Y, tiny size, and beautiful appearance.
Characteristic benefit
one.Compact framework.
2.Strong shaft or hollow shaft with shrink disc.
three.Progressive spline or flange shaft layout.
four.Substantial vibration resistance.
Specification parameter
Merchandise variety : parallel-axes and intersecting-axes planetary gear box.
Torque output : max torque output: 2.2 ~2,600 kNm.
Industrial Application
Electrical power Plant Equipment
Metallurgical Industry
Steel Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Development Industry
Environmental Defense Industry
Cable Industry
Foods Machinery
Certificates
Handed ” ISO 9001 Intercontinental Top quality Technique Certificate”,”Europe CE Certification”, ” Swiss SGS Certification”,”Higher-tech enterprise certification of ZheJiang metropolis”,”Outstanding overall performance administration enterprise of ZheJiang town”,and so forth.
FAQ
one. Q: Can you make as for every personalized drawing?
A: Yes, we supply personalized provider for clients.
two. Q: Are you a factory or buying and selling company?
A. We are maker in ZheJiang China.
3. Q: What is actually your MOQ?
A: A single piece.
four. Q: What is actually your creation time?
A: 7-15 operating times following getting payment.
five. Q: What’s your payment terms?
A: T/T, thirty% payment in advance, 70% harmony payment need to be compensated before transport.
six. Q: What is your package?
A: In wooden box packaging.
ZheJiang CZPT Equipment Reducer Co.,Ltd., previous a joint venture invested by is a ZheJiang EAST PUMP Group and Effectively Organization of The usa.We are professional manufacturer of the gear reducers and specialize in the gear reducers spot in China for 20 years. CZPT has outstanding R&D team,top-rating creation and take a look at equipment.So we have the strong electrical power in the developing and producing the expectations kind as nicely as the customized kind gear reducer for our buyers.
When looking at a reducer vs a gearbox, frequently the only big difference is terminology. This is since all reducers are gearboxes. Nevertheless, not all gearboxes are retarders. This may possibly sound complicated, but it truly is really quite easy. A reducer is a equipment set in between the motor and the device. The purpose of the reducer is to minimize the rotational velocity transferred among these two endpoints. The reducer amplifies and multiplies the torque (enter) developed by the motor. 2nd, a reducer, as the name indicates, minimizes the speed of the input (output in rpm) so that the output is the right pace. The expression “gearbox” is just a generic time period utilised for the equipment practice among the motor and the equipment. Therefore, all reducers are gearboxes. Nonetheless, not all gearboxes minimize enter speed. Although unusual, gearboxes can actually boost enter speeds. By significantly the most typical sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
When hunting at a reducer vs a gearbox, often the only difference is terminology. This is because all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This may audio complex, but it truly is really very easy. A reducer is a gear established among the motor and the equipment. The objective of the reducer is to reduce the rotational pace transferred in between these two endpoints. The reducer amplifies and multiplies the torque (enter) developed by the motor. Second, a reducer, as the name suggests, reduces the speed of the enter (output in rpm) so that the output is the appropriate velocity. The expression “gearbox” is just a generic time period employed for the equipment prepare among the motor and the machine. As a result, all reducers are gearboxes. Nevertheless, not all gearboxes minimize input velocity. Despite the fact that uncommon, gearboxes can really increase input speeds. By significantly the most typical type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
in Glasgow United Kingdom sales price shop near me near me shop factory supplier RC Series Inline Shaft Helical Gearbox Motors Reducer for China Manufacturer Industrial manufacturer best Cost Custom Cheap wholesaler
We can supply a total-range of electricity transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. We also can design and style and make non-common goods to meet customers’ specific needs. There is a specialized centre of province amount, EPG academician doing work station, experiment station for EPG publish medical professionals, and countrywide 863 software established up in EPG group. With these platforms and sturdy technological potential, the more than 400 technicians have produced all selection of special substantial exact and higher strength items, carried out mold packages for key factors in the auto and countrywide industry revitalizing plan, ensuing a lot more than 5000 produced over, amongst which 33 products are autonomous patent technologies with 4 patent accepted .
RC Series Inline Shaft Helical EPTT EPTTs EPTT for EPTT Producer EPTT
