Product Description
Helical Gearbox inline helical gear box bevel worm reduction Shaft Mounted parallel manufacturers industrial coaxial 2 stage unit crane duty Helical Gearbox
helical concentric gearbox speed reducer decelerator has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
1) Output speed: 0.6~1,571rpm
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting
| Product Name | SLR Series Rigid Tooth helical reducer |
| Gear Material | 20CrMnTi |
| Case Material | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Color | Customized |
| Noise Test | Bellow 65dB |
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have hig
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
h shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-08-16
China Good quality Small Automatic Transmission Gearbox Transmission Gear Box near me supplier
Item Description
small automated transmission gearbox
Floor:As your requirement
Materials:Steel / aluminum / brass / iron / copper / bronze / titanium / ss / spring steel / nylon, teflon, plastic
Any other content and dimension depends on customers’ demand.
Major organization Marketplaces:
United states, Canada, Germany, Italy, Uk, Japan, Australia
Significant Consumers:
HP, Jabil, ECHELON ( Usa)
DAIWA (Japan)
Take a look at equipments:
CMM
Projector
Concentric diploma detector
Continuous temperature and humidity test chamber
Hardness tester, Spring testing device
Insertion force screening machine
Microscope
Pressure tests equipment
Thread gauge, hole gauge and ring gauge
Added Abilities CAD Design and style Companies CAM Programming Solutions Coordinate Measuring Equipment (CMM) Reverse Engineering
Material Alloy Steels/ Aluminum/ Brass/ Bronze Alloys Carbon Steel/ Copper/ Stainless Steel/ Resource Metal
Chilly Rolled Metal/ Bearing Steel
| Specification | Custom made made / OEM |
| Our characteristics | 1.17 a long time history 2.Limited guide time 3.Excellent right after-sale service 4.Free of charge samples provided |
| Material | Stainless metal, copper, brass, carbon steel, aluminum (in accordance to customer’s prerequisite. |
| Surface Therapy | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, sizzling-dip galvanizing, Black oxide coating, portray, powdering, shade zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, Electroplating, anodizing and so on. |
| Principal Merchandise | Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,equipment, stamping areas,washer,gasket,plastic molding injection components,standoff,CNC machining service,accessories and so forth. |
| Making Equipment | CNC device , computerized lathe equipment,stamping machine,CNC milling equipment,rolling device,lasering,tag grinding equipment etc. |
| Administration Method | ISO9001 – 2008 |
| Offered Certificate | RoHS, SGS, Material Certification |
| Screening Tools | Projecting equipment, Salt Spray Examination, Durometer, and Coating thickness tester , 2nd projector |
| Guide time | ten-15 working times as typical,It will dependent on the comprehensive order quantity. |
| Controlling Returned Merchandise | With quality dilemma or deviation from drawings |
| Shipping and delivery of Samples | By DHL,Fedex,UPS, TNT,EMS^^ |
| Warranty | Replacement at all our expense for rejected products |
| Primary Marketplaces | North The united states, South America, Japanese Europe , West Europe , North Europe, South Europe, Asia |
| How to purchase | * You ship us drawing or sample |
| * We have by means of venture assessment | |
| * We give you our layout for your affirmation | |
| * We make the sample and deliver it to you right after you confirmed our design | |
| * You verify the sample then location an purchase and pay out us thirty% deposit | |
| * We commence creating | |
| * When the goods is completed, you shell out us the equilibrium right after you confirmed photos or tracking numbers. | |
| * Trade is done, thank you!! | |
| Purposes | Toy,Automotive, instrument, electrical equipment, house appliances, home furniture, mechanical equipment, every day living products, electronic sporting activities gear, Mild business products, sanitation equipment, market/ resort products materials, artware and many others. |
Gearboxes and reducers are enclosed mechanical reduction units commonly employed in present day automatic management methods to command torque from your motors and achieve other movement-related tasks. A gearbox allows you to improve torque while reducing the speed of your prime mover output shaft. The output shaft of the gearbox rotates at a slower speed than the input shaft. This generates a mechanical benefit, increasing torque. Conversely, your gearbox can be set in reverse, supplying improved shaft pace and reduced torque. Two typical transmission configurations are straight and appropriate angle. Online models typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Correct-angle styles usually use worm or helical equipment drives, nonetheless, hybrid drives are also available. Gearmotors combine an enclosed gear established with an electric motor to increase torque and overall performance whilst minimizing velocity. While additional friction, inertia, or sharp load adjustments for short-expression procedure of the actuator can trigger problems, they offer a extended working lifestyle by protecting against overloading. Various equipment ratios, speeds and torques are accessible to support enhance efficiency and lessen potential troubles. Search to find the proper gearbox and reducer for your automation project.
Equipment reducers are also called reducers. Mechanical accessories, by both of these two names, are developed to reduce the energy transferred in between the motor and the equipment in between the rotational speeds (revolutions for every minute). The reducer efficiently minimizes the rotational speed made by the motor, thereby managing the speed at which the machine operates and rising the torque developed by the motor. Multiplying the torque produced by the motor will increase the machine’s available power – a method acknowledged as “mechanical dominance”. In a greater context, equipment reducers are fundamentally tools used to boost the efficiency of products procedure.
China Hot selling Automatic Power Transmission Gear Reducer Planetary Gearbox Speed Reduction for Gear Motors with Free Design Custom
Merchandise Description
Technical services:
- According to the appropriate parameters offered by the consumer, the SIGRINER engineering software is utilized to produce the movement load curve diagram of the system products to get the corresponding parameters and derive the motion load curve. Intuitively show essential parameters and load indexes in the transmission technique to assist buyers have out sensible structural style.
- SIGRINER offers a motor databases from 500 servo motor companies around the world
Buyer instruction:
We are honored to provide you with our utilized computing and transmission style knowledge. We can give appropriate training according to your requirements. We can supply relevant coaching according to your wants.
Certain
| STAGE | 2 | |||||||||
| Gear ratio | i | twenty | 20 | 25 | 30 | forty | 50 | 70 | 70 | |
| Rated output torque (one thousand moments is authorized in gear box) |
T 2N | Nm | 19 | 19 | 22 | 20 | 17 | 22 | 19 | fourteen |
| In.lb | 177 | 168 | 195 | 177 | 150 | 195 | 168 | 124 | ||
| T 2NOt | Nm | 1.5xNOM.Output/ 1.5 instances rated output torque | ||||||||
| In.lb | ||||||||||
| Rated input RPM (T2N, 20ºC environment temperature) b | N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 |
| Max. Enter RPM | N 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 |
| Max.backlash | J t | arcmin | PBMD40≤5 ARCMIN | |||||||
| Max.radical drive | F 2AMAX | N | 300 | |||||||
| ibf | 68 | |||||||||
| Max.axial drive | F 3RMAX | N | 180 | |||||||
| ibf | 40.five | |||||||||
| Function lifestyle | L h | hr | ≥20000 | |||||||
| Totally loaded effectiveness | η | % | 95 | |||||||
| Environment temperature | ºC | -fifteen to 40 | ||||||||
| F | 5 to 104 | |||||||||
| Allowable highest temperature of shell |
ºC | +90 | ||||||||
| F | 194 | |||||||||
| Lubrication | Life Lubrication | |||||||||
| Rotation course | Input/output with exact same direction | |||||||||
| Safety class | IP65 | |||||||||
| Installation direction | Any/ any direction | |||||||||
| Operating noise (i=10 and n1=3000rpm no-load) |
Lpa dB(A) | ≤65 | ||||||||
| Moment of inertia | J1 | Kg.cm² | .three | .3 | .3 | .3 | .three | .3 | .three | .three |
| 10-3in.lb.s2 | .three | .3 | .three | .three | .three | .three | .three | .three | ||
Sector application
- We offer fast source and robust help all in excess of the planet by means of a complete sales and support community
- With years of prosperous expertise, our authoritative experts provide market place-major consulting providers for various industrial sectors
- Robotics, automation and manipulator engineering
A range of servo gearboxes and mechanical transmission systems, from economical to high-stop types can be applied to a variety of robots and their auxiliary axes, these kinds of as transmission shafts and station handle gadgets
Printing device
Modern gearbox ensures balance, synchronization accuracy and prolonged-time period precision even at large speeds
The ideal solution for large-good quality printing processes and other continuous duty purposes
Choice: built-in sensor for checking paper tension and comparable parameters
Appropriate angle gearboxes (worm and planetary gears) are sturdy and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with substantial enter speeds, or when equipment motor effectiveness is crucial. Get in touch with our technical revenue employees to support figure out which transmission solution is ideal for you.
Gear reducers are also referred to as reducers. Mechanical components, by possibly of these two names, are created to lessen the energy transferred amongst the motor and the machine between the rotational speeds (revolutions per moment). The reducer efficiently minimizes the rotational pace developed by the motor, therefore managing the pace at which the device runs and escalating the torque developed by the motor. Multiplying the torque produced by the motor raises the machine’s available energy – a approach acknowledged as “mechanical dominance”. In a larger context, equipment reducers are essentially tools utilized to boost the effectiveness of equipment operation.
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We are aiming to meet up with the demands of the clients close to the world.. our products are marketing nicely in the American, European, South American and Asian markets. Our specialists and engineers have 23 several years of Expertise in the Bearing Sector. **What we can do?**
EPTTngdao EPTT Automobile arts EPTT, Ltd. is a present day EPTT manufacturer mainly engaged in the production of parts needed for vehicles, EPTs, EPTT resources, trains and other mechanical gear. We have a variety of casting processes this sort of as Iron based mostly coated sand, Coated sand, Coated sand, Clay sand, Resin sand, expenditure casting, misplaced-foam casting, damaging pressure casting, and many others. At the very same time, we have a full present day production line from uncooked material melting to finished item.
